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Ideas today for
the cars of tomorrow
Fuses and installation material:
The professional range
Electronics
Thermal
Management Electrics
Lighting
Sales
Support
Technical
Service
Our Ideas,
Your Success.
3
Page
1. Technical information
1.1 Materials and surface finishes 4
1.2 Codes for vehicle cables 4
1.3 Individual assembly of the
fuse box sets
5
2 Fuses/Circuit-breakers/Fuse holders/
Fuse boxes
2.1 Fuses 6–13
2.1.1 Blade fuses 6–9
2.1.2 Screw-type fuses 10–11
2.1.3 Cartridge fuses 11–12
2.1.4 Other fuses 13
2.2 Circuit-breakers 14
2.3 Fuse holders 15–18
2.3.1 In-line fuse holders 15–16
2.3.2 Other fuse holders 16–18
2.4 Fuse boxes 19–22
3. Cable connectors
3.1 Crimp connectors 23–37
3.1.1 Non-insulated crimp connectors 23–31
3.1.2 Insulated crimp connectors with
shrink insulation (Duraseal)
32–33
3.1.3 Insulated crimp connectors 34–37
3.1.4 Cable end sleeves 37
3.2 Solder connectors 38–39
3.2.1. CWT solder connectors 38
3.2.2 Shrink solder connectors 38
3.2.3 Solder connectors according to DIN 46211 38–39
3.3 Cable junction boxes/
Cable connectors
40–41
3.3.1 Cable junction boxes 40
3.3.2 Cable connectors 41
3.4 Plug-type connections 42–45
3.4.1 “SUPERSEAL” connections 42–44
3.4.2 Female and male connector housings 44–45
3.5 Crimping tools 45
Page
4. Insulation/Bundling
4.1 Cable ties 46–47
4.2 Twist locks 47
4.3 Cable clips 47
4.4 Corrugated pipes 48
4.5 Spiral tape 48
4.6 Insulating tapes 49–50
4.7 Heat shrink hoses 50–52
5. Cables
5.1 Single-wire, single-insulated
PVC vehicle cables
52–53
5.2 Multi-wire PVC vehicle cables 53–54
5.3 PVC flat cables 54
5.4 Hose cables 55
5.5 ADR vehicle cables 55
5.6 Welding cables 55
6. Other installation material
6.1 Battery terminals 56–57
6.2 Earthing straps 57
6.3 Hose/pipe clamps 58–59
Fuses and
installation material
4
1. Technical information
1.1 Materials and surface finishes
1.2 Codes for vehicle cables
Material overview
Short designation Material Corrosion resistance
(in air)
Electrical conductivity
CuZn Brass good, better with surface
treatment
medium
CuSn Tin bronze good, better with surface
treatment
low
CuFe Copper-iron good, better with surface
treatment
good
CuNi Copper-nickel good low
Surface treatment
Short designation Material Remarks
bk (bright) no surface coating, no special protection
Sn Tin corrosion protection, easy to solder, electrical contact making
frSn galvanised tin-plated lead-free, corrosion protection, easy to solder, electrical contact making
Ag Silver high conductivity, good electrical contact making
Au Gold resistant to tarnishing, best contact making at low current
Basic code: FL
79
Special constructional features
(e. g.: F = fl at cable)
Non-extruded cladding
(e. g.: C = copper wire braiding)
Insulating material (e. g.: Y = PVC)
Sheathing material (see insulating material)
No. of wires and nominal cross-section
(e. g.: 2 x 0.75)
Representation of the code structure according to DIN 76722
78
:
1st block
(basic code)
2nd block
(constructional features)
3rd block
(insulating material and sheathing material)
FL Vehicle cable F Flat cable Y PVC
R Reduced wall thickness X PVC-X (X = cross-linked)
Z Multi-wire disconnectable cable 11Y PUR
Representation of the code structure according to DIN VDE 0292:
Rated voltage (e. g.: 05 = 300/500 V)
Constructional structural elements
(e. g.: H = fl at version of dividable cables)
No. of wires and nominal cross-section
of the conductors (e. g.: 2 x 1.0)
Assignment to standards
(e. g.: H = Correlation
with harmonised standards)
Sheathing materials (e. g.: Q = polyurethane)
Type of conductor (e. g.: –F = fi ne-wired conductor)
Insulating material (e. g.: V = PVC, soft)
1st block
(standard assignment)
2nd block
(rated voltage)
3rd block
(insulating material and sheathing material)
4th block
(type of conductor)
H harmonised 1 100/100 V V PVC, soft F Fine-wired conductor of a fl exible cable
(fl exibility corresponds to EN 60228 Class 5)
A non-harmonised,
national
3 300/300 V R Ethylene propylene rubber or equivalent
synthetic elastomer
5 300/500 V D Fine-wired conductor for welding cables
according to HD 22.6
7 450/750 V N2 Special polychlorophrene rubber mixture for
sheathing on welding cables according to HD 22.6
5
Fuse box sets from Hella:
1. 8JD 005 993-161
with standard cover
2. 8JD 005 993-171
with high cover
3. 8JD 005 993-181
with open cover
1.3 Individual assembly of the fuse box sets
The fuse box sets have a modular design, which allows the
fuse box to be put together individually and flexibly in line with
the application required.
The new fin contact system also allows use with high currents:
with the individual contacts up to 60 A and with the contact rails
available separately even up to 125 A.
Each order set contains the housing, the insert, 16 individual
contacts as well as a matching cover per set for standard ATO
fuses, circuit-breakers 8JS 174 320-xxx or 8JS 174 326-xxx.
The contact rails and a coding set are available as accessories.
For further information see page 20–21.
The empty housing is fitted with contact
rails or individual contacts.
The housing insert is inserted …
Fuse box set with high
cover for circuit-breakers
8JS 174 320-xxx.
Fuse box set with open
cover for circuit-breakers
8JS 174 826-xxx.
Put cover in place. Finished.
... and clicked into place.
Next step: insert fuses.
6
2 Fuses/Circuit-breakers/Fuse holders/Fuse boxes
2.1 Fuses
2.1.1
Blade fuses
Ampere Colour Contents
in pcs.
Short
designation
Part number PU
in pcs.
ATO blade fuses 1 A
5 D 131 8JS 711 683-831 1
2 A
5 D 132 8JS 711 683-841 1
3 A
5 D 16 8JS 711 683-821 1
4 A
5 D 190 8JS 711 683-881 1
5 A
5 D 17 8JS 711 684-821 1
7.5 A
5 D 18 8JS 711 685-821 1
10 A
5 D 19 8JS 711 686-821 1
15 A
5 D 20 8JS 711 687-821 1
20 A
5 D 21 8JS 711 688-821 1
25 A
5 D 22 8JS 711 689-821 1
30 A
5 D 23 8JS 711 690-821 1
35 A
5 D 191 8JS 711 683-871 1
40 A
5 D 133 8JS 711 683-851 1
1 A
50 D 128 8JS 711 683-011 50
2 A
50 D 129 8JS 711 683-021 50
3 A
50 D 69 8JS 711 683-002 50
4 A
50 D 188 8JS 711 683-052 50
5 A
50 D 70 8JS 711 684-002 50
7.5 A
50 D 71 8JS 711 685-002 50
10 A
50 D 72 8JS 711 686-002 50
15 A
50 D 73 8JS 711 687-002 50
20 A
50 D 74 8JS 711 688-002 50
25 A
50 D 75 8JS 711 689-002 50
30 A
50 D 76 8JS 711 690-002 50
35 A
50 D 189 8JS 711 683-042 50
40 A
50 D 130 8JS 711 683-031 50
MINI blade fuse 2 A
5 D 134 8JS 728 596-861 1
3 A
5 D 135 8JS 728 596-881 1
4 A
5 D 30 8JS 728 596-801 1
5 A
5 D 31 8JS 728 596-811 1
7.5 A
5 D 136 8JS 728 596-891 1
10 A
5 D 32 8JS 728 596-821 1
15 A
5 D 33 8JS 728 596-831 1
20 A
5 D 34 8JS 728 596-841 1
25 A
5 D 137 8JS 728 596-871 1
30 A
5 D 35 8JS 728 596-851 1
2 A
50 D 138 8JS 728 596-081 50
3 A
50 D 139 8JS 728 596-101 50
4 A
50 D 140 8JS 728 596-121 50
5 A
50 D 141 8JS 728 596-131 50
7.5 A
50 D 142 8JS 728 596-111 50
10 A
50 D 143 8JS 728 596-141 50
15 A
50 D 144 8JS 728 596-151 50
20 A
50 D 145 8JS 728 596-161 50
25 A
50 D 146 8JS 728 596-091 50
30 A
50 D 147 8JS 728 596-171 50
Blade fuses are mainly used in fuse systems in vehicle electrics.
A distinction is made between:
1. the widespread normal version ATO (available
up to max. 40 A),
2. the large-format MAXI blade fuse for the high-current range
(available up to max. 80 A),
3. the small-format MINI blade fuse for protecting individual
consumers (available up to max. 30 A) and
4. the even more compact Low-
Profile MINI (also up to 30 A).
All blade fuses stand out thanks to their compact design and
straightforward installation. The special advantage of fuses with
a bulb is that they can be replaced quickly even in the dark.
7
Ampere Colour Contents
in pcs.
Short
designation
Part number PU
in pcs.
Low-Profile MINI
blade fuses
2 A
5 D 233 8JS 728 596-262 5
3 A
5 D 234 8JS 728 596-272 5
4 A
5 D 235 8JS 728 596-282 5
5 A
5 D 236 8JS 728 596-292 5
7.5 A
5 D 237 8JS 728 596-302 5
10 A
5 D 238 8JS 728 596-312 5
15 A
5 D 239 8JS 728 596-322 5
20 A
5 D 240 8JS 728 596-332 5
25 A
5 D 241 8JS 728 596-342 5
30 A
5 D 242 8JS 728 596-352 5
MAXI
blade fuses
20 A
1 D 148 8JS 728 595-051 1
30 A
1 D 149 8JS 728 595-061 1
40 A
1 D 150 8JS 728 595-071 1
50 A
1 D 151 8JS 728 595-081 1
60 A
1 D 152 8JS 728 595-091 1
70 A
1 D 153 8JS 728 595-101 1
80 A
1 D 154 8JS 728 595-111 1
20 A
10 D 156 8JS 728 595-131 10
25 A
10 D 249 8JS 728 595-212 10
30 A
10 D 157 8JS 728 595-141 10
40 A
10 D 158 8JS 728 595-151 10
50 A
10 D 159 8JS 728 595-161 10
60 A
10 D 160 8JS 728 595-171 10
70 A
10 D 161 8JS 728 595-181 10
80 A
10 D 162 8JS 728 595-191 10
ATO blade fuses with bulb 3 A
10 D 194 8JS 711 683-062 10
5 A
10 D 195 8JS 711 683-072 10
7.5 A
10 D 196 8JS 711 683-082 10
10 A
10 D 197 8JS 711 683-092 10
15 A
10 D 198 8JS 711 683-102 10
20 A
10 D 199 8JS 711 683-112 10
25 A
10 D 200 8JS 711 683-122 10
30 A
10 D 201 8JS 711 683-132 10
MINI blade fuses
with bulb
3 A
10 D 203 8JS 728 596-182 10
5 A
10 D 204 8JS 728 596-192 10
7.5 A
10 D 205 8JS 728 596-202 10
10 A
10 D 206 8JS 728 596-212 10
15 A
10 D 207 8JS 728 596-222 10
20 A
10 D 208 8JS 728 596-232 10
25 A
10 D 209 8JS 728 596-242 10
30 A
10 D 210 8JS 728 596-252 10
Blade fuses for electric
vehicles up to 80 V
3 A
10 8JS 711 683-202 10
5 A
10 8JS 711 683-212 10
7.5 A
10 8JS 711 683-222 10
10 A
10 8JS 711 683-232 10
15 A
10 8JS 711 683-242 10
20 A
10 8JS 711 683-252 10
25 A
10 8JS 711 683-262 10
30 A
10 8JS 711 683-272 10
8
Description Ampere Contents
in pcs.
Short
reference
Part number PU
in pcs.
Fuse gripper/
tester
ATO/MINI blade fuse
tester/gripper
1 A 96 8PE 713 576-011 1
MAXI blade fuse
gripper
1 D 225 8PE 713 576-021 1
Fuse assortment Assortment with
ATO fuses and
4 fuse holders
8KV 004 418-004
15 units each 5 A,
7.5 A, 10 A, 15 A,
20 A, 25 A, 30 A
109 D 99 8JS 004 743-803 1
ATO assortment 1 unit each 3 A, 5 A,
7.5 A, 15 A, 25 A,
30 A; 2 units each
10 A, 20 A
10 D 49 8JS 711 683-903 1
ATO assortment 5 units each 2 A,
5 A, 7.5 A, 15 A,
20 A, 30 A
30 8JS 711 683-861 1
MINI assortment 3 units each 4 A,
5 A, 30 A;
5 units each
10 A, 15 A, 20 A
24 D 44 8JS 728 596-901 1
MAXI assortment 1 x 20 A;
3 units each 30 A,
40 A, 50 A, 60 A
13 D 43 8JS 728 595-901 1
Assortment ATO
with bulb
1 unit each 5 A,
7.5 A, 10 A,
15 A, 20 A
5 D 202 8JS 711 683-931 1
Assortment MINI
with bulb
1 unit each 5 A,
7.5 A, 10 A,
15 A, 20 A
5 D 211 8JS 728 596-921 1
2 Fuses/Circuit-breakers/Fuse holders/Fuse boxes
2.1 Fuses
9
Ampere Colour Designation Short
reference
Assortment
quantity
Part number PU
in pcs.
Fuse assortment
case
The assortment comprises ATO (25 units each per current rating)
and MINI blade fuses (20 units each per current rating) and one
MINI/ATO blade fuse tester/gripper.
Quantity delivered as refill set deviates from the quantity in the
original set.
8JS 009 257-801 1
Spare parts for
fuse assortment
case
2 A
ATO blade fuse D 129 25 8JS 711 683-021 50
3 A
D 69 25 8JS 711 683-002 50
4 A
D 188 25 8JS 711 683-052 50
5 A
D 70 25 8JS 711 684-002 50
7.5 A
D 71 25 8JS 711 685-002 50
10 A
D 72 25 8JS 711 686-002 50
15 A
D 73 25 8JS 711 687-002 50
20 A
D 74 25 8JS 711 688-002 50
25 A
D 75 25 8JS 711 689-002 50
30 A
D 76 25 8JS 711 690-002 50
40 A
D 130 25 8JS 711 683-031 50
2 A
MINI blade fuse D 138 20 8JS 728 596-081 50
3 A
D 139 20 8JS 728 596-101 50
4 A
D 140 20 8JS 728 596-121 50
5 A
D 141 20 8JS 728 596-131 50
7.5 A
D 142 20 8JS 728 596-111 50
10 A
D 143 20 8JS 728 596-141 50
15 A
D 144 20 8JS 728 596-151 50
20 A
D 145 20 8JS 728 596-161 50
25 A
D 146 20 8JS 728 596-091 50
30 A
D 147 20 8JS 728 596-171 50
10
2.1.2
Screw-type fuses
Ampere Colour Contents
in pcs.
Short
reference
Part number PU
in pcs.
MIDI
high-current fuses
30 A
1 D 164 8JS 742 901-061 1
40 A
1 D 165 8JS 742 901-001 1
50 A
1 D 166 8JS 742 901-011 1
60 A
1 D 167 8JS 742 901-021 1
70 A
1 D 168 8JS 742 901-031 1
80 A
1 D 169 8JS 742 901-041 1
100 A
1 D 170 8JS 742 901-051 1
125 A
1 D 171 8JS 742 901-071 1
150 A
1 D 172 8JS 742 901-081 1
MEGA
high-current fuses
100 A
1 D 173 8JS 742 902-001 1
125 A
1 D 174 8JS 742 902-011 1
150 A
1 D 175 8JS 742 902-021 1
175 A
1 D 176 8JS 742 902-031 1
200 A
1 D 177 8JS 742 902-041 1
225 A
1 D 178 8JS 742 902-061 1
250 A
1 D 179 8JS 742 902-051 1
300 A
1 D 180 8JS 742 902-071 1
350 A
1 D 243 8JS 742 902-081 1
400 A
1 D 244 8JS 742 902-091 1
450 A
1 D 245 8JS 742 902-101 1
500 A
1 D 246 8JS 742 902-111 1
Fuse strips 30 A 100 8JS 713 575-011 100
50 A 100 8JS 713 575-021 100
60 A 100 8JS 713 575-031 100
80 A 100 8JS 713 575-001 100
100 A 100 8JS 713 575-041 100
125 A 100 8JS 713 575-051 100
150 A 100 8JS 713 575-061 100
HSB fuse strips
42 x 12 mm
30 A 10 8JS 713 575-102 10
40 A 10 8JS 713 575-112 10
50 A 10 8JS 713 575-122 10
60 A 10 8JS 713 575-132 10
80 A 10 8JS 713 575-142 10
110 A 10 8JS 713 575-152 10
150 A 10 8JS 713 575-162 10
175 A 10 8JS 713 575-172 10
Fuse strips
for railless battery vehicles
35 A 1 8JS 713 575-201 1
50 A 1 8JS 713 575-211 1
63 A 1 8JS 713 575-221 1
80 A 1 8JS 713 575-231 1
100 A 1 8JS 713 575-241 1
125 A 1 8JS 713 575-251 1
160 A 1 8JS 713 575-261 1
200 A 1 8JS 713 575-271 1
250 A 1 8JS 713 575-281 1
300 A 1 8JS 713 575-291 1
355 A 1 8JS 713 575-301 1
425 A 1 8JS 713 575-311 1
CF 8 main fuses
up to 58 V
50 A 1 8JS 747 876-001 1
75 A 1 8JS 747 876-011 1
100 A 1 8JS 747 876-021 1
125 A 1 8JS 747 876-031 1
150 A 1 8JS 747 876-041 1
175 A 1 8JS 747 876-051 1
200 A 1 8JS 747 876-061 1
250 A 1 8JS 747 876-071 1
300 A 1 8JS 747 876-081 1
2 Fuses/Circuit-breakers/Fuse holders/Fuse boxes
2.1 Fuses
11
Description Contents
in pcs.
Short
reference
Part number PU
in pcs.
Accessories CF 8 Insulating nut 1 9MJ 747 877-001 1
Battery clamp 1-post
Bolt diameter 8 mm
1 8KX 747 875-001 1
Battery clamp 2-post
Bolt diameter 8 mm
1 8KX 747 875-011 1
2.1.3
Cartridge fuses
Ampere Colour Contents
in pcs.
Short
reference
Part number PU
in pcs.
Female (AS) 20 A
1 D 100 8JS 740 026-001 1
30 A
1 D 101 8JS 740 026-011 1
40 A
1 D 102 8JS 740 026-021 1
50 A
1 D 103 8JS 740 026-031 1
60 A
1 D 104 8JS 740 026-041 1
Female small (F) 30 A
1 D 105 8JS 740 026-101 1
40 A
1 D 106 8JS 740 026-111 1
Male (B) 30 A
1 D 107 8JS 740 026-201 1
40 A
1 D 112 8JS 740 026-241 1
50 A
1 D 113 8JS 740 026-251 1
60 A
1 D 108 8JS 740 026-211 1
70 A
1 D 114 8JS 740 026-261 1
80 A
1 D 109 8JS 740 026-221 1
100 A
1 D 110 8JS 740 026-231 1
120 A
1 D 115 8JS 740 026-271 1
PAL and JCASE fuses (available up to max. 120 A)
are an alternative to MAXI blade fuses. They are
mainly used in Japanese vehicles.
JCASE fuses and particularly Low-Profile JCASE fuses are
significantly more compact than PAL fuses.
12
2.1.3
Cartridge fuses
Ampere Colour Contents
in pcs.
Short
reference
Part number PU
in pcs.
Bent (C) 30 A
1 D 116 8JS 740 026-311 1
40 A
1 D 117 8JS 740 026-321 1
50 A
1 D 118 8JS 740 026-331 1
60 A
1 D 119 8JS 740 026-341 1
70 A
1 D 120 8JS 740 026-351 1
80 A
1 D 111 8JS 740 026-301 1
100 A
1 D 121 8JS 740 026-361 1
120 A
1 D 122 8JS 740 026-371 1
Bent short (CS) 30 A
1 D 212 8JS 740 026-501 10
40 A
1 D 213 8JS 740 026-511 10
50 A
1 D 214 8JS 740 026-521 10
60 A
1 D 215 8JS 740 026-531 10
70 A
1 D 216 8JS 740 026-541 10
80 A
1 D 217 8JS 740 026-551 10
100 A
1 D 218 8JS 740 026-561 10
120 A
1 D 219 8JS 740 026-571 10
Female slot (D) 25 A
1 D 220 8JS 740 026-601 1
30 A
1 D 221 8JS 740 026-611 1
Female slot (E) 45 A
1 D 222 8JS 740 026-701 1
65 A
1 D 223 8JS 740 026-711 1
75 A
1 D 224 8JS 740 026-721 1
JCASE 20 A
1 D 123 8JS 740 026-401 1
30 A
1 D 124 8JS 740 026-411 1
40 A
1 D 125 8JS 740 026-421 1
50 A
1 D 126 8JS 740 026-431 1
60 A
1 D 127 8JS 740 026-441 1
Low-Profile JCASE 20 A
1 D 227 8JS 740 026-731 1
25 A
1 D 228 8JS 740 026-741 1
30 A
1 D 229 8JS 740 026-751 1
40 A
1 D 230 8JS 740 026-761 1
50 A
1 D 231 8JS 740 026-771 1
60 A
1 D 232 8JS 740 026-781 1
2 Fuses/Circuit-breakers/Fuse holders/Fuse boxes
2.1 Fuses
13
2.1.4
Other fuses
Ampere Colour Contents
in pcs.
Short
reference
Part number PU
in pcs.
Torpedo/Bakelit
fuses (DIN 72581,
Part 1, 6 x 25 mm)
5 A
5 D 11 8JS 704 073-801 1
8 A
5 D 12 8JS 025 889-801 1
16 A
5 D 13 8JS 089 015-801 1
25 A
5 D 14 8JS 091 603-801 1
5 A
100 D 64 8JS 704 073-003 100
8 A
100 D 65 8JS 025 889-003 100
16 A
100 D 66 8JS 089 015-003 100
25 A
100 D 67 8JS 091 603-003 100
40 A
100 D 68 8JS 713 144-003 100
Glass-tube fuses
5 x 20 mm, quick-acting
1A 100 D 50 8JS 713 549-003 100
2.5 A 100 D 51 8JS 713 804-003 100
5 A 100 D 52 8JS 713 550-003 100
Glass-tube fuses
6.3 x 32 mm, quick-acting
5 A 50 D 53 8JS 713 564-002 50
10 A 50 D 54 8JS 713 805-003 50
15 A 50 D 55 8JS 713 806-003 50
20 A 50 D 57 8JS 713 807-003 50
25 A 50 D 58 8JS 713 808-003 50
30 A 50 D 59 8JS 713 567-003 50
Description Ampere Contents
in pcs.
Short
reference
Part number PU
in pcs.
Assortment of glass-tube fuses 1 unit each 2.5 A (5 x
20 mm), 5 A, 25 A, 4 units
each 8 A and 3 units each
16 A (Torpedo)
10 D 47 8JS 003 481-803 1
Assortment of glass-tube
and Torpedo fuses
1 unit each 2.5 A (5 x
20 mm), 25 A, 3 units
each 10 A, 20 A (6.3 x
32 mm)
8 D 48 8JS 003 481-823 1
14
2.2 Circuit-breakers Ampere Colour Contents
in pcs.
Short
reference
Part number PU
in pcs.
Resettable, connection as
ATO fuses
5 A
1 C 01 8JS 174 320-001 1
7.5 A
1 C 02 8JS 174 320-011 1
10 A
1 C 03 8JS 174 320-021 1
15 A
1 C 04 8JS 174 320-031 1
20 A
1 C 05 8JS 174 320-041 1
25 A
1 C 06 8JS 174 320-051 1
30 A
1 C 07 8JS 174 320-061 1
40 A
1 C 08 8JS 174 320-071 1
Automatic reset,
2 male blade connections
6.3 x 0.8 mm
12 A
1 C 18 8JS 174 328-001 1
15 A
1 C 19 8JS 174 328-011 1
20 A
1 C 20 8JS 174 328-021 1
30 A
1 C 21 8JS 174 328-031 1
With manual trigger,
connections as
ATO fuses
5 A
1 C 09 8JS 174 326-001 1
7.5 A
1 C 10 8JS 174 326-011 1
10 A
1 C 11 8JS 174 326-021 1
15 A
1 C 12 8JS 174 326-031 1
20 A
1 C 13 8JS 174 326-041 1
25 A
1 C 14 8JS 174 326-051 1
30 A
1 C 15 8JS 174 326-061 1
35 A
1 C 16 8JS 174 326-081 1
40 A
1 C 17 8JS 174 326-071 1
Automatic reset, connections
as
MINI fuses
5 A 1 C 22 8JS 174 330-001 1
7.5 A 1 C 23 8JS 174 330-011 1
10 A 1 C 24 8JS 174 330-021 1
15 A 1 C 25 8JS 174 330-031 1
20 A 1 C 26 8JS 174 330-041 1
25 A 1 C 27 8JS 174 330-051 1
30 A 1 C 28 8JS 174 330-061 1
Automatic reset, connections
as
MAXI fuses
10 A 1 C 29 8JS 174 333-001 1
15 A 1 C 30 8JS 174 333-011 1
20 A 1 C 31 8JS 174 333-021 1
25 A 1 C 32 8JS 174 333-031 1
30 A 1 C 33 8JS 174 333-041 1
35 A 1 C 34 8JS 174 333-051 1
40 A 1 C 35 8JS 174 333-061 1
50 A 1 C 36 8JS 174 333-071 1
Circuit-breakers, like fuses, are used to protect equipment
from excess load and short-circuit by interrupting the circuit.
Their advantage, however, that they automatically reset many
times, or can be manually reset many times, which means they
do not have to be replaced directly. This saves time and money.
In addition, they distinguish between temporarily limited switch-
on current and excess load, so that they provide optimum
protection without wasting energy. The version with manual
trigger allows garages to interrupt the circuit comfortably and
quickly, and then to check the function through manual reset.
New in the range
2 Fuses/Circuit-breakers/Fuse holders/Fuse boxes
2.2 Circuit-breakers
15
New in the range
2 Fuses/Circuit-breakers/Fuse holders/Fuse boxes
2.3 Fuse holders
2.3.1
In-line fuse holders
Description Load
capacity
Contents
in pcs.
Short
reference
Part number PU
in pcs.
ATO in-line
fuse holder,
total length: ca. 100 mm
with cables 1.3 mm
2
on both sides,
splashwater-proof
max. 20 A 1 D 81 8JD 743 557-021 1
with cables 3.3 mm
2
on both sides,
splashwater-proof
max. 30 A 1 D 82 8JD 743 557-031 1
with cables 1.3 mm
2
on both sides
max. 20 A 1 D 83 8JD 743 557-041 1
with cables 3.3 mm
2
on both sides
max. 30 A 1 D 84 8JD 743 557-051 1
MINI in-line
fuse holder,
total length: ca. 100 mm
with cables 2 mm
2
on both sides,
splashwater-proof
max. 20 A 1 D 181 8JD 743 557-001 1
with cables 3 mm
2
on both sides,
splashwater-proof
max. 30 A 1 D 182 8JD 743 557-011 1
Low-Profile MINI
in-line fuse holder
with cables
0.75 mm²
max. 10 A 1 D 247 8JD 743 557-091 1
with cables
3.0 mm²
max. 30 A 1 D 248 8JD 743 557-101 1
JCASE in-line fuse holder max. 60 A 1 D 250 8JD 743 557-111 1
16
2 Fuses/Circuit-breakers/Fuse holders/Fuse boxes
2.3 Fuse holders
2.3.1
In-line fuse holders
Description Load
capacity
Contents
in pcs.
Short
reference
Part number PU
in pcs.
Low-profile JCASE
in-line fuse holder
max. 40 A 1 D 251 8JD 743 557-121 1
In-line fuse holder
for glass-tube fuses
5 x 20 mm glass-
tube fuse
without fuse
max. 10 A
at 32 V
1 D 252 8JD 003 285-011 1
6.3 x 32 mm glass-
tube fuse
without fuse
max. 20 A
at 32 V
1 D 253 8JD 003 285-021 1
with glass-tube
fuse insert 2 A 5 x
20 mm, 170 mm
long, female spade
connectors 6.3 x
0.8 mm
2 I 03 8KV 003 285-801 1
8 I 54 8KV 003 285-002 8
2.3.2
Other fuse holders
Description Contents
in pcs.
Short
reference
Part number PU
in pcs.
ATO fuse holders with blade terminal connections
(6.3 x 0.8 mm)
10 I 59 8KV 004 418-004 10
2 I 09 8KV 004 418-821 1
for direct clamping to
the cable
10 I 60 8KV 714 340-002 10
with 2 twin-spring contacts
8KW 054 944-003; possible to
line up several holders together;
compatible with female connector
housing 9-pin 8JA 003 526-001
1 8JA 007 024-001 1
New in the range
17
Description Load
capacity
Contents
in pcs.
Short
reference
Part number PU
in pcs.
with 2 twin-spring contacts
8KW 054 944-003 and
cover, for cables up to
2.5 mm
2
, for cables 2.5–
4.0 mm
2
use twin-spring
contacts 8KW 054 943-003!
Possible to line up several
holders together.
max. 30 A 6 D 77 8JD 005 235-002 6
max. 30 A
2 D 24 8JD 005 235-801 1
Auxiliary fuse holder
MINI fuse holder with
4 blade fuses
1 each 3 A, 5 A, 7.5 A, 10 A
5 D 192 8JD 743 557-801 1
ATO fuse holder with
4 blade fuses
1 each 3 A, 5 A, 7.5 A, 10 A
5 D 193 8JD 743 557-811 1
MAXI fuse holders
splashwater-proof; with
cover, 2 screws each,
contacts for cables from
2.5–6.0 mm
2
and
5.0–10.0 mm
2
20 A–
60 A
1 D 183 8JD 743 708-001 1
waterproof, with cover,
seals and contacts, for
cables 4–6 mm
2
20 A–
80 A
1 D 184 8JD 743 710-001 1
for cables
6–10 mm
2
1 D 185 8JD 743 709-001 1
18
New in the range
2.3.2
Other fuse holders
Description Load
capacity
Contents
in pcs.
Short
reference
Part number PU
in pcs.
MEGA and MIDI
fuse holders
MIDI
fuse holder
30 A –
150 A
1 D 187 8JD 743 136-001 1
MEGA
fuse holder
100 A –
250 A
1 D 186 8JD 743 135-001 1
MEGA fuse holder with
flexible cover which
allows cable routing
from any direction
max.
500 A
1 D 254 8JD 743 135-011 1
Torpedo/ceramic fuse holder
for cable cross-section
1.5–2.5 mm²
with fuse insert 8 A 2 I 04 8KV 002 127-801 1
10 I 55 8KV 002 127-003 10
with fuse insert 5 A 10 8KV 002 136-001 10
with fuse insert 16 A 10 8KV 002 127-021 10
with fuse insert 25 A 10 8KV 002 127-011 10
without
fuse insert
10 8KV 002 136-011 10
Fuse holder for
railless battery vehicles
for fuses
8JS 713 575-201
to -311
1 D 226 8JD 743 557-081 1
2 Fuses/Circuit-breakers/Fuse holders/Fuse boxes
2.3. Fuse holders
19
2.4 Fuse boxes Description No. Pins Contents
in pcs.
Short
reference
Part number PU
in pcs.
ATO fuse boxes
with 8 axial
outputs, (6.3 x
0.8 mm), transparent
cover and contact
parts
4-pin 10 8JD 005 993-072 10
with 8 side
outputs (6.3 x
0.8 mm), transparent
cover and contact
parts
4-pin 10 8JD 005 993-082 10
with 10 axial
outputs (6.3 x
0.8 mm), transparent
cover, for max. 5 x
30-A flat fuse inserts,
with 2 attachment
brackets
5-pin 10 8JD 005 993-001 10
1 D 95 8JD 005 993-002 1
with 10 axial solder
connections
(2.2 mm),
transparent cover,
for max. 5 x 15-A
flat fuse inserts
5-pin 10 8JD 005 993-021 10
with 10 side outputs
(6.3 x 0.8 mm),
transparent cover,
for max. 5 x 30-A
flat fuse inserts
5-pin 10 8JD 005 993-032 10
with 12 axial
outputs, (6.3 x
0.8 mm), transparent
cover and contact
parts
6-pin 10 8JD 005 993-092 10
with 12 side outputs
(6.3 x 0.8 mm),
transparent cover
and contact parts
6-pin 10 8JD 005 993-102 10
2 Fuses/Circuit-breakers/Fuse holders/Fuse boxes
2.4 Fuse boxes
20
2.4 Fuse boxes Description No. Pins Contents
in pcs.
Short
reference
Part number PU
in pcs.
ATO fuse boxes with 24 axial
connections (6.3 x
0.8 mm), transparent
cover
6-pin 10 8JD 005 993-051 10
Bridge
(width 15.8 mm)
80 9MK 741 492-001 80
with 16 axial
outputs (6.3 x
0.8 mm), transparent
cover and contact
parts
8-pin 10 8JD 005 993-112 10
with 16 side outputs
(6.3 x 0.8 mm),
transparent cover
and contact parts
8-pin 10 8JD 005 993-122 10
with 32 axial
connections (6.3 x
0.8 mm) or with
64 axial connections
(2.8 x 0.8 mm),
transparent cover
8-pin 10 8JD 005 993-061 10
Bridge
(width 11.5 mm)
80 9MK 741 492-011 80
Coding set 4 8JB 742 649-001 1
Fuse boxes set for
ATO blade fuses
comprising one
housing, insert
and cover each, as
well as 16 individual
contacts
8-pin 4 8JD 005 993-161 1
2 Fuses/Circuit-breakers/Fuse holders/Fuse boxes
2.4 Fuse boxes
21
Description No. Pins Contents
in pcs.
Short
reference
Part number PU
in pcs.
ATO fuse boxes Fuse boxes set for
circuit-breaker
8JS 174 320-xxx
comprising one
housing, insert and
cover each as well as
16 individual contacts
8-pin 4 8JD 005 993-171 1
Fuse boxes set for
circuit-breaker
8JS 174 326-xxx
comprising one
housing, insert and
cover each as well as
16 individual contacts
8-pin 4 8JD 005 993-181 1
Contact rails for
currents up to 125 A
2-pin 10 9MK 741 492-022 10
3-pin 10 9MK 741 492-032 10
4-pin 10 9MK 741 492-042 10
5-pin 10 9MK 741 492-052 10
6-pin 10 9MK 741 492-062 10
7-pin 10 9MK 741 492-072 10
8-pin 10 9MK 741 492-082 10
Coding set 4 8JB 742 649-041 1
Special fuse box,
splashwater-proof with
holders integrated in
the cover for 4 spare
blade fuses, rubber
seal and 12 contacts
for cables 1.5 to
2.5 mm
2
, up to 10 A
12-pin 1 8JD 005 993-131 1
New in the range
22
2 Fuses/Circuit-breakers/Fuse holders/Fuse boxes
2.4 Fuse boxes
2.4 Fuse boxes Description Cover
colour
No. Pins Contents
in pcs.
Short
reference
Part number PU
in pcs.
Torpedo/ceramic fuse
boxes with 8 A fuse
inserts
Threaded connections
for cables up to
6 mm²
1-pin 10 8JD 002 288-001 10
Threaded connections
for cables up to
6 mm²
2-pin 10 8JD 002 289-001 10
transparent
2-pin 10 8JD 002 289-011 10
Male blade connection
6.3 x 0.8 mm²
transparent
2-pin 10 8JD 002 289-081 10
Threaded connections
for cables up to
6 mm²
4-pin 15 8JD 002 294-001 15
transparent
4-pin 15 8JD 002 294-011 15
Male blade connection
6.3 x 0.8 mm²
transparent
4-pin 10 8JD 002 294-081 10
Threaded connections
for cables up to
6 mm²
6-pin 10 8JD 002 291-001 10
transparent
6-pin 10 8JD 002 291-011 10
Male blade connection
6.3 x 0.8 mm²
transparent
6-pin 10 8JD 002 291-141 10
Threaded connections
for cables up to
6 mm²
8-pin 5 8JD 002 290-001 5
transparent
8-pin 5 8JD 002 290-031 5
Male blade connection
6.3 x 0.8 mm²
transparent
8-pin 10 8JD 002 290-141 10
Connection rail 2-pin 100 9XS 091 200-007 100
60 male blade
connections
6.3 x 0.8 mm
transparent
12-pin 10 8JD 004 588-001 10
23
3. Cable connectors
3.1 Crimp connectors
3.1.1 Non-
insulated
crimp connectors
Description Cross-
section mm²
Male connector
dimensions
mm
Material/
Surface
finish
Short
reference
Part number PU
in pcs.
Micro Timer II Flat female connector
for individual conductor
seal
0.5–1.0 1.6 x 0.8 CuFe/Sn B 192 8KW 863 933-003 50
0.5–1.0 1.6 x 0.8 CuFe/Sn B 193 8KW 863 933-013 50
Male blade connector
for individual conductor
seal
0.5–1.0 1.6 x 0.8 CuFe/Sn B 190 8KW 863 932-003 50
0.5–1.0 1.6 x 0.8 CuSn/Sn B 191 8KW 863 932-013 50
Strand insulation 1.4–1.9 Silicone
grey
B 201 9GD 863 952-012 50
Blind plug Silicone
white
B 202 9GD 863 952-002 50
Junior Timer Flat female connector
with catch spring
0.5–1.0 2.8 x 0.8 CuZn/Sn B 175 8KW 863 926-003 50
1.0–2.5 2.8 x 0.8 CuZn/Sn B 176 8KW 863 926-013 50
Male blade connector
with non-symmetrical
steel spring
0.5–1.0 2.8 x 0.8 CuSn/Sn B 189 8KW 863 931-003 50
Male blade connector
with symmetrical
steel spring
0.5–1.0 2.8 x 0.8 CuFe/Sn B 187 8KW 863 930-003 50
These items are used at splashwater-proof spots in the vehicle
and mainly serve as detachable system elements for electrical
and mechanical connections and cable branches.
24
3. Cable connectors
3.1 Crimp connectors
Description Cross-
section mm²
Male connector
dimensions mm
Material/
Surface finish
Short
reference
Part number PU
in pcs.
Junior Power Timer Flat female connector
for individual
conductor seal
0.5–1.0 2.8 x 0.8 CuSn/Sn B 194 8KW 863 934-003 50
0.5–1.0 2.8 x 0.8 CuSn/Sn B 195 8KW 863 934-013 50
Flat female connector 1.0-2.5 2.8 x 0.8 CuSn/Sn B 216 8KW 863 934-023 50
Flat female connector 1.0-2.5 2.8 x 0.8 CuSn/Sn 8KW 863 934-024 1000
Male blade connector
with non-symmetrical
steel spring
0.5–1.0 2.8 x 0.8 CuSn/Sn B 189 8KW 863 931-003 50
Male blade connector
with symmetrical
steel spring
0.5–1.0 2.8 x 0.8 CuSn/Sn B 187 8KW 863 930-003 50
Male blade connectot
with symmetrical
steel spring
for individual
conductor seal
0.5–1.0 2.8 x 0.8 CuSn/Sn B 188 8KW 863 930-013 50
Individual conductor
seal
1.2–2.1
mm
Silicone
blue
B 204 9GD 863 953-012 50
Blind plug Silicone
natural
B 203 9GD 863 953-002 50
Standard Timer Flat female connector
with a catch spring
0.5–1.0 4.8/5.8/
6.8 x 0.8
CuZn/Sn B 173 8KW 863 925-003 50
1.0–2.5 4.8/5.8/
6.8 x 0.8
CuSn/Sn B 174 8KW 863 925-013 50
Male blade connector
with symmetrical
steel spring
0.5–1.0 5.8 x 0.8 CuFe/Sn B 181 8KW 863 928-003 50
1.5–2.5 5.8 x 0.8 CuFe/Sn B 182 8KW 863 928-013 50
25
Description Cross-
section mm²
Male connector
dimensions mm
Material/
Surface finish
Short
reference
Part number PU
in pcs.
Standard Power
Timer
Flat female connector 0.5–1.0 4.8/5.8/
6.8 x 0.8
CuFe/Sn B 177 8KW 863 927-003 50
1.5–2.5 4.8/5.8/
6.8 x 0.8
CuFe/Sn B 178 8KW 863 927-013 50
2.5–4.0 4.8/5.8/
6.8 x 0.8
CuFe/Sn B 179 8KW 863 927-023 50
for individual
conductor seal
1.5–2.5 4.8/5.8/
6.8 x 0.8
CuFe/Sn B 180 8KW 863 927-033 50
Male blade connector
with symmetrical
steel spring
0.5–1.0 5.8 x 0.8 CuFe/Sn B 181 8KW 863 928-003 50
1.5–2.5 5.8 x 0.8 CuFe/Sn B 182 8KW 863 928-013 50
2.5–4.0 5.8 x 0.8 CuFe/Sn B 183 8KW 863 928-023 50
Male blade connector
with symmetrical steel
spring for individual
conductor seal
1.5–2.5 5.8 x 0.8 CuFe/Sn B 184 8KW 863 928-033 50
Individual conductor
seal
2.2–
3.0 mm
Silicone
white
B 205 9GD 863 954-012 50
Blind plug Silicone
black
B 206 9GD 863 954-002 50
Maxi Power Timer Flat female connector
for individual
conductor seal
2.5–4.0 9.5 x 1.2 CuNi/Sn B 198 8KW 863 951-003 10
4.0–6.0 9.5 x 1.2 CuNi/Sn B 199 8KW 863 951-013 10
6.0–10.0 9.5 x 1.2 CuNi/Sn B 200 8KW 863 951-023 10
Individual conductor
seal
4.7–
5.3 mm
Silicone
blue
B 208 9GD 863 961-012 10
5.8–
6.6 mm
Silicone
light blue
B 209 9GD 863 961-022 10
26
3. Cable connectors
3.1 Crimp connectors
Description Cross-
section mm²
Male connector
dimensions mm
Material/
Surface finish
Short
reference
Part number PU
in pcs.
Male connector-
type connection CIC
Female socket
connector
0.5–1.5 1.6 CuZn/Sn B 159 8KW 863 918-003 50
1.0–2.5 1.6 CuSn/Sn B 160 8KW 863 918-013 50
Male pin connector 0.5–1.5 1.6 CuZn/Sn B 161 8KW 863 919-003 50
1.0–2.5 1.6 CuZn/Sn B 162 8KW 863 919-013 50
Male connector-
type connection
Type III for M series
Female socket
connector
0.75–1.5 1.6 CuZn/Sn B 196 8KW 863 945-003 50
0.2–0.56 1.6 CuSn/Sn B 197 8KW 863 945-013 50
Male pin connector 0.75–1.5 1.6 CuZn/Sn B 185 8KW 863 929-003 50
0.2–0.56 1.6 CuSn/Sn B 186 8KW 863 929-013 50
Male connector-
type connection
CI 2
Female socket
connector
0.5–1.0 1.6 CuSn/Sn B 157 8KW 863 917-013 50
1.0–2.5 1.6 CuSn/Sn B 158 8KW 863 917-003 50
Male pin connector 0.5–1.5 1.6 CuZn/Sn B 171 8KW 863 924-003 50
1.0–2.5 1.6 CuZn/Sn B 172 8KW 863 924-013 50
Male connector-
type connection
Mate-N-Lock
Female socket
connector
0.5–1.0 2.1 CuZn/Sn B 155 8KW 863 916-003 50
1.0–2.5 2.1 CuZn/Sn B 156 8KW 863 916-013 50
27
Description Cross-
section mm²
Male connector
dimensions mm
Material/
Surface finish
Short
reference
Part number PU
in pcs.
Male connector-
type connection
Mate-N-Lock
Male pin
connector
0.5–1.0 2.1 CuZn/Sn B 207 8KW 863 915-013 50
1.0–2.5 2.1 CuZn/Sn B 154 8KW 863 915-003 50
Male connector-
type connection
Universal Mate-
N-Lock
Female socket
connector
0.5–2.1 2.1 CuSn/Sn B 169 8KW 863 923-003 50
1.5–2.5 2.1 CuZn/Sn B 170 8KW 863 923-013 50
Male pin
connector
0.5–2.1 2.1 CuZn/Sn B 167 8KW 863 922-003 50
1.5–2.5 2.1 CuZn/Sn B 168 8KW 863 922-013 50
Cable lug for
CONI round male
connector system
Sleeve 0.75–1.5 Ø 1.6 CuZn/frSn B 70 8KW 054 946-003 50
1.5–2.5 Ø 1.6 CuZn/frSn B 116 8KW 744 864-003 50
Male pin
connector
0.75–1.5 Ø 1.6 CuSn/frSn B 71 8KW 054 945-003 50
1.5–2.5 Ø 1.6 CuZn/frSn B 117 8KW 744 866-003 50
RAM round male
connector system
Female sleeve
connector
1.5–2.5 Ø 3.5 CuZn/frSn B 72 8KW 054 948-003 50
4.0-6.0 Ø 3.5 CuSn/frSn B 215 8KW 054 948-013 50
Male connector 1.5–2.5 Ø 3.5 CuSn/frSn B 73 8KW 054 947-003 50
4.0-6.0 Ø 3.5 CuSn/frSn B 214 8KW 054 947-013 50
28
3. Cable connectors
3.1 Crimp connectors
Description Cross-
section mm²
Male connector
dimensions mm
Material/
Surface finish
Short
reference
Part number PU
in pcs.
RSA round male
connector system
Female sleeve
connector
1.5–2.5 Ø 1.6 CuSn/frSn B 74 8KW 054 950-003 50
Male pin
connector
1.5–2.5 Ø 1.6 CuSn/frSn B 75 8KW 054 949-003 50
MDK5 female blade
connector
Flat female
connector
0.5–1.0 2.8/4.8 x
0.8
CuSn/frSn B 76 8KW 054 942-003 50
1.5–2.5 2.8/4.8 x
0.8
CuSn/frSn B 77 8KW 054 941-003 50
DFK 2 female blade
connector
Flat female
connector
1.5–2.5 4.8 + 6.3 x
0.8
CuSn/frSn B 78 8KW 054 944-003 50
2.5–4.0 4.8 + 6.3 x
0.8
CuSn/frSn B 79 8KW 054 943-003 50
AFK 4.8 blade
sleeve (claw 90°
turned to DFK)
Flat female
connector
0.5-1.0 4.8 + 6.3 x
0.8
CuFe/frSn B 217 8KW 172 971-002 50
8KW 172 971-003 1000
Cross-section
mm²
Eyelet hole
Ø mm
Nominal size
acc. to DIN
Contents
in pcs.
Short
reference
Part number PU
in pcs.
Solder-free
cable lugs
DIN 46234
>1.0–2.5 3.2 (M3) 3–2.5 100 B 118 8KW 744 708-003 100
>1.0–2.5 4.3 (M4) 4–2.5 100 B 119 8KW 744 709-003 100
>1.0–2.5 5.3 (M5) 5–2.5 100 B 120 8KW 744 710-003 100
>1.0–2.5 6.5 (M6) 6–2.5 100 B 121 8KW 744 711-003 100
>2.5–6.0 4.3 (M4) 4–6 100 B 122 8KW 744 712-003 100
>2.5–6.0 5.3 (M5) 5–6 100 B 123 8KW 744 713-003 100
>2.5–6.0 6.5 (M6) 6–6 100 B 124 8KW 744 714-003 100
>2.5–6.0 8.4 (M8) 8–6 50 B 125 8KW 744 715-003 50
New in the range
29
Cross-section
mm²
Eyelet hole
Ø mm
Nominal size
acc. to DIN
Contents
in pcs.
Short
reference
Part number PU
in pcs.
>6.0–10.0 5.3 (M5) 5–10 50 B 126 8KW 744 716-003 50
>6.0–10.0 6.5 (M6) 6–10 50 B 127 8KW 744 717-003 50
>6.0–10.0 8.4 (M8) 8–10 50 B 128 8KW 744 718-003 50
>6.0–10.0 10.5 (M10) 10–10 50 B 129 8KW 744 719-003 50
>10.0–16.0 5.3 (M5) 5–16 50 B 130 8KW 744 720-003 50
>10.0–16.0 6.5 (M6) 6–16 50 B 131 8KW 744 721-003 50
>10.0–16.0 8.4 (M8) 8–16 50 B 132 8KW 744 722-003 50
>10.0–16.0 10.5 (M10) 10–16 50 B 133 8KW 744 723-003 50
>16.0–25.0 6.5 (M6) 6–25 25 B 134 8KW 744 724-003 25
>16.0–25.0 8.4 (M8) 8–25 25 B 135 8KW 744 725-003 25
>16.0–25.0 10.5 (M10) 10–25 25 B 136 8KW 744 726-003 25
>25.0–35.0 6.5 (M6) 6–35 25 B 137 8KW 744 727-003 25
>25.0–35.0 8.4 (M8) 8–35 25 B 138 8KW 744 728-003 25
>25.0–35.0 10.5 (M10) 10–35 25 B 139 8KW 744 729-003 25
>35.0–50.0 8.4 (M8) 8–50 10 B 140 8KW 744 730-003 10
>35.0–50.0 10.5 (M10) 10–50 10 B 141 8KW 744 731-003 10
>35.0–50.0 13.0 (M12) 12–50 10 B 142 8KW 744 732-003 10
>50.0–70.0 8.4 (M8) 8–70 10 B 148 8KW 746 778-003 10
>50.0–70.0 10.5 (M10) 10–70 10 B 149 8KW 746 779-003 10
>50.0–70.0 13.0 (M12) 12–70 10 B 153 8KW 746 783-003 10
>70.0–95.0 10.5 (M10) 10–95 2 B 150 8KW 746 780-003 2
>70.0–95.0 13.0 (M12) 12–95 2 B 151 8KW 746 781-003 2
>95.0–120.0 13.0 (M12) 12–120 2 B 152 8KW 746 782-003 2
Cross-section
mm²
Male connector
dimensions mm
Material/
Surface finish
Contents
in pcs.
Short
reference
Part number PU
in pcs.
Female spade
connector
0.5–1.0 4.8 x 0.8 CuZn/bk 100 B 94 8KW 744 828-003 100
0.75–1.5 6.3 x 0.8 CuZn/bk 100 B 51 8KW 043 629-013 100
1.5–2.5 6.3 x 0.8 CuZn/Ag 100 B 92 8KW 744 825-003 100
1.5–2.5 6.3 x 0.8 CuZn/bk 100 B 52 8KW 043 630-013 100
1.5–2.5 6.3 x 0.8 CuZn/bk 1500 8KW 043 630-014 1500
4.0–6.0 9.5 x 1.2 CuZn/bk 50 B 95 8KW 744 787-003 50
0.5–1.5 6.3 x 0.8 CuSn/Sn 100 B 93 8KW 744 827-003 100
30
Cross-section
mm²
Male connector
dimensions mm
Material/
Surface finish
Short
reference
Part number PU
in pcs.
Female spade connector
with locking tag
0.5–1.0 2.8 x 0.8 CuSn/Sn B 100 8KW 744 817-003 100
4.8 x 0.8 CuZn/Sn B 64 8KW 733 815-003 100
6.3 x 0.8 CuZn/bk B 103 8KW 744 819-003 100
1.5–2.5 6.3 x 0.8 CuZn/Sn B 54 8KW 701 235-033 100
6.3 x 0.8 CuZn/Sn 8KW 701 235-034 1500
Solder pin 6.3 x 0.8 CuSn/frSn 8KW 719 874-007 2500
1.5–2.5 6.3 x 0.8 CuZn/Ag B 104 8KW 744 820-003 100
1.5–2.5 6.3 x 0.8 CuSn/Ag B 105 8KW 744 821-003 100
Male spade connectors 0.5–1.0 2.8 x 0.8 CuZn/bk B 85 8KW 744 752-003 100
0.5–1.0 6.3 x 0.8 CuZn/Sn B 56 8KW 043 635-013 100
1.5–2.5 6.3 x 0.8 CuZn/bk B 86 8KW 744 823-003 100
Male blade connector
with locking tag
0.5–1.0 2.8 x 0.8 CuZn/Sn B 90 8KW 744 834-003 100
0.5–1.0 6.3 x 0.8 CuZn/frSn B 88 8KW 744 832-003 100
1.5–2.5 6.3 x 0.8 CuZn/frSn B 57 8KW 048 056-033 100
1.5–2.5 6.3 x 0.8 CuZn/Ag B 89 8KW 744 833-003 100
Piggy back spade
connector
0.5–1.0 6.3 x 0.8 CuZn/bk B 58 8KW 701 671-003 100
1.5–2.5 6.3 x 0.8 CuZn/Sn B 82 8KW 744 885-003 100
Double piggy back spade connector
6.3 x 0.8 CuZn/bk B 59 8KW 043 636-003 100
Triple spade connector 6.3 x 0.8 CuZn/Sn B 60 8KW 700 144-003 50
Coupling 45° 6.3 x 0.8
Ø 4.2
CuZn/Sn B 213 8KW 044 285-023 100
3. Cable connectors
3.1 Crimp connectors
31
Cross-
section mm²
Male connector
dimensions mm
Description
Quantity in the
assortment
Short
reference
Part
number
PU
spares
Insulating sleeves for female spade connectors 6.3 x 0.8 50 B 63 8KX 707 925-003 50
for male spade connectors 6.3 x 0.8 50 B 62 8KX 707 924-003 50
Crimp connector
assortment, non-
insulated
Case containing an assortment of different
non-insulated connectors
(quantity delivered in refill set differs from the
quantity in the original set, and not all items can
be refilled)
8KW 009 255-801 1
Spare parts for
crimp connector
assortment, non-
insulated
0.5–1.0 2.8 x 0.8 Female spade
connector with
locking tag
50 B 100 8KW 744 817-003 100
4.8 x 0.8 50 B 64 8KW 733 815-003 100
6.3 x 0.8 50 B 103 8KW 744 819-003 100
1.5–2.5 6.3 x 0.8 Female spade
connector with
locking tag
50 B 54 8KW 701 235-033 100
6.3 x 0.8 Female spade
connector with tag,
claw across
20 B 105 8KW 744 821-003 100
0.5–1.0 2.8 x 0.8 Male spade
connector with
locking tag
50 B 90 8KW 744 834-003 100
6.3 x 0.8 50 B 88 8KW 744 832-003 100
1.5–2.5 6.3 x 0.8 Male blade connector
with locking tag
50 B 57 8KW 048 056-033 100
0.5–1.0 4.8 x 0.8 Female spade
connector
50 B 94 8KW 744 828-003 100
0.75–1.5 6.3 x 0.8 50 B 51 8KW 043 629-013 100
0.5–1.5 6.3 x 0.8 Female spade
connector
claw across
20 B 93 8KW 744 827-003 100
1.5–2.5 6.3 x 0.8 Female spade
connector
50 B 52 8KW 043 630-013 100
4.0–6.0 9.5 x 1.2 50 B 95 8KW 744 787-003 50
1.5–2.5 6.3 x 0.8 Male spade
connector
50 B 86 8KW 744 823-003 100
6.3 x 0.8 Double piggy back
spade connector
20 B 59 8KW 043 636-003 100
6.3 x 0.8 Triple spade
connector
20 B 60 8KW 700 144-003 50
1.5–2.5 6.3 x 0.8 Piggy back spade
connector
20 B 82 8KW 744 885-003 100
6.3 x 0.8
Male spade connector, 45°
20
Male spade
connector,
Ø 5.3 mm
20
Coupling 20
32
3.1.2 Insulated crimp
connectors with shrink
insulation (Duraseal)
Colour Cross-
section mm²
Male
connector
dimensions
mm
Insulating
material
Short
reference
Part number PU in
pcs.
Female spade connector
fully insulated
0.5–1.0 2.8 x 0.5 Nylon A 161 8KW 744 761-003 25
0.5–1.0 4.8 x 0.5 Nylon A 162 8KW 744 762-003 25
0.5–1.0 6.3 x 0.8 Nylon A 100 8KW 732 566-003 25
1.5–2.5 6.3 x 0.8 Nylon A 101 8KW 732 567-003 25
4.0–6.0 6.3 x 0.8 Nylon A 163 8KW 744 763-003 25
Male spade connector
0.5–1.0 6.3 x 0.8 Nylon A 102 8KW 732 568-003 25
1.5–2.5 6.3 x 0.8 Nylon A 103 8KW 732 569-003 25
Ring connector
0.5–1.0 4.3 (M4) Nylon A 104 8KW 732 570-003 25
0.5–1.0 5.3 (M5) Nylon A 106 8KW 732 572-003 25
1.5–2.5 4.3 (M4) Nylon A 105 8KW 732 571-003 25
1.5–2.5 5.3 (M5) Nylon A 107 8KW 732 573-003 25
1.5–2.5 6.5 (M6) Nylon A 109 8KW 732 575-003 25
1.5–2.5 8.4 (M8) Nylon A 111 8KW 732 577-003 25
1.5–2.5 10.5 (M10) Nylon A 154 8KW 744 754-003 25
4.0–6.0 5.3 (M5) Nylon A 108 8KW 732 574-003 25
4.0–6.0 6.5 (M6) Nylon A 110 8KW 732 576-003 25
4.0–6.0 8.4 (M8) Nylon A 112 8KW 732 578-003 25
4.0–6.0 10.5 (M10) Nylon A 155 8KW 744 755-003 25
Male bullet connector
0.5–1.0 Ø 4.0 Nylon A 165 8KW 744 765-003 25
1.5–2.5 Ø 5.0 Nylon A 166 8KW 744 766-003 25
Duraseal – fully insulated cable entry – shrinkable nylon
cap with adhesive for a waterproof connection.
The nylon cap must be shrunk using a hot-air gun or other
source of heat – shrinking temperature 135 °C.
3. Cable connectors
3.1 Crimp connectors
33
Colour Cross-
section mm²
Male connector
dimensions mm
Insulating
material
Contents
in pcs.
Short
reference
Part
number
PU in
pcs.
Female bullet
connectors
fully insulated
0.5–1.0 Ø 4.0 Nylon 25 A 167 8KW 744 767-003 25
1.5–2.5 Ø 5.0 Nylon 25 A 168 8KW 744 768-003 25
Insulating splice
connector
0.5–1.0 Nylon 25 A 113 8KW 732 579-003 25
1.5–2.5 Nylon 25 A 114 8KW 732 580-003 25
4.0–6.0 Nylon 25 A 115 8KW 732 581-003 25
Cross-
section mm²
Insertion width
mm/Eyelet
Decription Short
reference
Quantity in the
assortment
Part
number
PU in
pcs.
Crimp connector
assortment,
Duraseal
Case containing an assortment of different Duraseal crimp
connectors
(quantity delivered as refill set differs from the quantity in the
original set and not all items can be refilled)
8KW 009 253-801 1
Replacement parts
for crimp connector
assortment,
Duraseal
0.5–1.0 Insulating splice
connector
A 113 15 8KW 732 579-003 25
1.5–2.5 A 114 15 8KW 732 580-003 25
4.0–6.0 A 115 15 8KW 732 581-003 25
0.5–1.0 6.3 x 0.8 Female spade
connector
A 100 15 8KW 732 566-003 25
1.5–2.5 6.3 x 0.8 A 101 15 8KW 732 567-003 25
0.5–1.0 6.3 x 0.8 Male spade
connector
A 102 15 8KW 732 568-003 25
1.5–2.5 6.3 x 0.8 A 103 15 8KW 732 569-003 25
1.5–2.5 Ø 5.0 Female bullet
connector
A 168 15 8KW 744 768-003 25
1.5–2.5 Ø 5.0 Male bullet
connector
A 166 15 8KW 744 766-003 25
1.5–2.5 M5 Ring connector A 107 15 8KW 732 573-003 25
1.5–2.5 M6 A 109 15 8KW 732 575-003 25
1.5–2.5 M8 A 111 15 8KW 732 577-003 25
4.0–6.0 M5 A 108 15 8KW 732 574-003 25
4.0–6.0 M6 A 110 15 8KW 732 576-003 25
1.5–2.5 M4 Fork connector 15
1.5–2.5 M5 Fork connector 15
34
3. Cable connectors
3.1 Crimp connectors
Insulated crimp connectors are crimped using a crimping
tool at the end of the cable. The insulation material is made of
PVC. This stands out due to a temperature load capacity of max.
80 ºC. Cable entries are shaped as easy-entry funnels in the
insulating sleeve to guarantee easier cable insertion.
Code colour red = Crimping connector for cable cross-section
0.5–1.0 mm
2
Code colour blue= Crimping connection for cable cross-section
1.5–2.5 mm
2
Code colour yellow = Crimping connection for cable cross-
section 4.0–6.0 mm
2
3.1.3 Insulated
crimp connectors
Colour Cross-
section mm²
Male connector
dimensions mm
Insulating
material
Contents
in pcs.
Short
description
Part number PU in
pcs.
Female spade
connectors
0.5–1.0 2.8 x 0.5 PVC 10 A 01 8KW 705 393-812 1
0.5–1.0 2.8 x 0.5 PVC 100 A 50 8KW 705 393-003 100
0.5–1.0 4.8 x 0.5 PVC 100 A 51 8KW 705 392-003 100
0.5–1.0 6.3 x 0.8 PVC 15 A 03 8KW 044 036-812 1
0.5–1.0 6.3 x 0.8 PVC 100 A 52 8KW 044 036-003 100
0.5–1.0 6.3 x 0.8 PVC 1000 8KW 044 036-004 1000
1.5–2.5 4.8 x 0.5 PVC 100 A 136 8KW 744 697-003 100
1.5–2.5 4.8 x 0.8 PVC 100 A 137 8KW 744 698-003 100
1.5–2.5 6.3 x 0.8 PVC 15 A 04 8KW 044 022-822 1
1.5–2.5 6.3 x 0.8 PVC 100 A 53 8KW 044 022-003 100
1.5–2.5 6.3 x 0.8 PVC 1000 8KW 044 022-004 1000
1.5–3.0 7.7 x 0.8 PVC 50 A 55 8KW 044 024-003 50
4.0–6.0 6.3 x 0.8 PVC 50 A 54 8KW 044 023-003 50
4.0–6.0 6.3 x 0.8 PVC 1000 8KW 044 023-004 1000
4.0–6.0 9.5 x 1.2 PVC 50 A 56 8KW 700 142-003 50
Female spade
connectors, fully
insulated
0.5–1.0 6.3 x 0.8 PVC 50 A 82 8KW 708 373-003 50
0.5–1.0 6.3 x 0.8 PVC 1000 8KW 708 373-004 1000
1.5–2.5 6.3 x 0.8 PVC 8 A 19 8KW 708 374-812 1
1.5–2.5 6.3 x 0.8 PVC 50 A 83 8KW 708 374-003 50
1.5–2.5 6.3 x 0.8 PVC 1000 8KW 708 374-004 1000
4.0–6.0 6.3 x 0.8 PVC 50 A 173 8KW 744 799-003 50
Male spade
connector
0.5–1.0 2.8 x 0.8 PVC 100 A 138 8KW 744 699-003 100
0.5–1.0 6.3 x 0.8 PVC 100 A 59 8KW 702 796-003 100
1.5–2.5 6.3 x 0.8 PVC 15 A 07 8KW 044 288-812 1
1.5–2.5 6.3 x 0.8 PVC 100 A 60 8KW 044 288-003 100
4.0–6.0 6.3 x 0.8 PVC 50 A 139 8KW 744 700-003 50
Male spade connectors
fully insulated
0.5–1.5 6.3 x 0.8 PVC 50 A 140 8KW 744 703-003 50
1.5–2.5 6.3 x 0.8 PVC 50 A 141 8KW 744 704-003 50
4.0–6.0 6.3 x 0.8 PVC 25 A 142 8KW 744 705-003 25
for 8KV 744 858-003 to 8KV 744 860-003
Piggy back spade
connector
0.5–1.0 6.3 x 0.8 PVC 50 A 57 8KW 700 143-003 50
1.5–2.5 6.3 x 0.8 PVC 50 A 58 8KW 044 032-003 50
1.5–2.05 6.3 x 0.8 PVC 1000 8KW 044 032-004 1000
Male bullet
connector
0.5–1.0 Ø 4.0 PVC 100 A 61 8KW 044 040-003 100
0.5–1.0 Ø 4.0 PVC 1000 8KW 044 040-004 1000
1.5–2.5 Ø 5.0 PVC 100 A 62 8KW 044 025-003 100
4.0–6.0 Ø 5.0 PVC 50 A 143 8KW 744 733-003 50
Female bullet
connectors
0.5–1.0 Ø 4.0 PVC 10 A 10 8KW 045 145-812 1
0.5–1.0 Ø 4.0 PVC 50 A 63 8KW 045 145-003 50
1.5–2.5 Ø 5.0 PVC 50 A 64 8KW 044 026-003 50
4.0–6.0 Ø 5.0 PVC 50 A 144 8KW 744 734-003 50
35
Colour Cross-
section mm²
Eyelet hole
mm
Insulating
material
Contents
in pcs.
Short
reference
Part number PU in
pcs.
Ring connector
0.5–1.0 3.2 (M3) PVC 100 A 65 8KW 044 275-003 100
0.5–1.0 4.3 (M4) PVC 100 A 67 8KW 044 276-003 100
0.5–1.0 5.3 (M5) PVC 100 A 69 8KW 044 291-003 100
0.5–1.0 6.5 (M6) PVC 100 A 116 8KW 744 772-003 100
0.5–1.0 8.4 (M8) PVC 50 A 117 8KW 744 773-003 50
0.5–1.0 10.5 (M10) PVC 50 A 118 8KW 744 774-003 50
1.5–2.5 3.7 PVC 100 A 66 8KW 044 041-003 100
1.5–2.5 4.3 (M4) PVC 100 A 68 8KW 044 028-003 100
1.5–2.5 5.3 (M5) PVC 100 A 70 8KW 044 027-003 100
1.5–2.5 6.5 (M6) PVC 12 A 15 8KW 044 039-812 1
1.5–2.5 6.5 (M6) PVC 100 A 72 8KW 044 039-003 100
1.5–2.5 8.4 (M8) PVC 50 A 74 8KW 044 277-003 50
1.5–2.5 10.5 (M10) PVC 50 A 119 8KW 744 775-003 50
4.0–6.0 4.3 (M4) PVC 50 A 120 8KW 744 776-003 50
4.0–6.0 5.3 (M5) PVC 50 A 71 8KW 044 029-003 50
4.0–6.0 6.5 (M6) PVC 50 A 73 8KW 044 030-003 50
4.0–6.0 8.4 (M8) PVC 50 A 75 8KW 044 031-003 50
4.0–6.0 10.5 (M10) PVC 50 A 76 8KW 044 038-003 50
0.5–1.0 3.2 (M3) Nylon 100 A178 8KW 178 042-002 100
0.5–1.0 4.3 (M4) Nylon 100 A179 8KW 178 042-012 100
0.5–1.0 5.3 (M5) Nylon 100 A180 8KW 178 042-022 100
0.5–1.0 6.5 (M6) Nylon 100 A181 8KW 178 042-032 100
0.5–1.0 8.4 (M8) Nylon 50 A182 8KW 178 042-042 100
0.5–1.0 10.5 (M10) Nylon 50 A183 8KW 178 042-052 50
1.5–2.5 3.7 Nylon 100 A184 8KW 178 042-102 100
1.5–2.5 4.3 (M4) Nylon 100 A185 8KW 178 042-112 100
1.5–2.5 5.3 (M5) Nylon 100 A186 8KW 178 042-122 100
1.5–2.5 6.5 (M6) Nylon 100 A187 8KW 178 042-132 100
1.5–2.5 8.4 (M8) Nylon 50 A188 8KW 178 042-142 50
1.5–2.5 10.5 (M10) Nylon 50 A189 8KW 178 042-152 50
1.5–2.5 10.5 (M10) PVC 50 A 119 8KW 744 775-003 50
4.0–6.0 4.3 (M4) Nylon 50 A190 8KW 178 042-202 50
4.0–6.0 5.3 (M5) Nylon 50 A191 8KW 178 042-212 50
4.0–6.0 6.5 (M6) Nylon 50 A192 8KW 178 042-222 50
4.0–6.0 8.4 (M8) Nylon 50 A193 8KW 178 042-232 50
4.0–6.0 10.5 (M10) Nylon 50 A194 8KW 178 042-242 50
Fork connector
0.5–1.0 3.2 (M3) Nylon 100 A201 8KW 178 045-002 100
0.5–1.0 5.3 (M5) Nylon 100 A202 8KW 178 045-012 100
1.5–2.5 5.3 (M5) Nylon 50 A203 8KW 178 045-102 50
1.5–2.5 6.5 (M6) Nylon 50 A204 8KW 178 045-112 50
4.0–6.0 5.3 (M5) Nylon 50 A205 8KW 178 045-202 50
4.0–6.0 6.5 (M6) Nylon 50 A206 8KW 178 045-212 50
4.0–6.0 8.4 (M8) Nylon 50 A207 8KW 178 045-222 50
New in the range
36
Colour
Cross-
section mm²
Male connector
dimensions mm
Insulating
material
Contents
in pcs.
Short
reference
Part number PU in
pcs.
Pin connector
0.5–1.0 Ø 1.9 Nylon 100 A198 8KW 178 044-002 100
1.5–2.5 Ø 1.9 Nylon 100 A199 8KW 178 044-012 100
4.0–6.0 Ø 2.7 Nylon 50 A200 8KW 178 044-022 50
Insulating splice
connector
0.5–1.0 PVC 100 A 79 8KW 044 280-003 100
0.5–1.0 PVC 1000 8KW 044 280-004 1000
1.5–2.5 PVC 12 A 17 8KW 044 033-812 1
1.5–2.5 PVC 100 A 80 8KW 044 033-002 100
1.5–2.5 PVC 1000 8KW 044 033-004 1000
4.0–6.0 PVC 50 A 81 8KW 044 034-003 50
0.5–1.0 Nylon 100 A195 8KW 178 043-002 100
1.5–2.5 Nylon 50 A196 8KW 178 043-012 50
4.0–6.0 Nylon 50 A197 8KW 178 043-022 50
Assortment of cable
connectors:
5 snap cable
connectors and
5 male spade
connectors
1.0–1.5 6.3 x 0.8 PVC 10 I 11 8KV 713 222-812 1
3. Cable connectors
3.1 Crimp connectors
Cross-
section mm²
Insertion width
mm/Eyelet
Description Short
reference
Quantity in the
assortment
Part number PU in
pcs.
Crimp connectors,
insulated
Case containing an assortment of various crimping connectors,
snap-lock connector, coupling and crimping tool
(quantity delivered as refill set differs from the quantity in the original set)
8KW 009 254-801 1
Replacement parts
for crimp connector
assortment,
insulated
0.5–1.0 Ø 4.0 Female bullet
connector
A 63 20 8KW 045 145-003 50
0.5–1.0 Ø 4.0 Male bullet
connector
A 61 20 8KW 044 040-003 100
New in the range
37
Cross-
section mm²
Insertion width
mm/Eyelet
Description Short
reference
Quantity in the
assortment
Part number PU in pcs.
0.5–1.0 2.8 x 0.5 Female spade connector A 50 20 8KW 705 393-003 100
0.5–1.0 6.3 x 0.8 A 52 20 8KW 044 036-003 100
0.5–1.0 6.3 x 0.8 Female spade connector
fully insulated
A 82 20 8KW 708 373-003 50
1.5–2.5 6.3 x 0.8 Female spade connector A 53 20 8KW 044 022-003 100
0.5–1.0 6.3 x 0.8 Male spade connectors A 59 20 8KW 702 796-003 100
1.5–2.5 6.3 x 0.8 A 60 20 8KW 044 288-003 100
0.5–1.0 M4 Ring connector A 67 20 8KW 044 276-003 100
0.5–1.0 M5 A 69 20 8KW 044 291-003 100
1.5–2.5 M4 A 68 20 8KW 044 028-003 100
1.5–2.5 M5 A 70 20 8KW 044 027-003 100
1.5–2.5 M6 A 72 20 8KW 044 039-003 100
4.0–6.0 M5 A 71 20 8KW 044 029-003 50
4.0–6.0 M6 A 73 20 8KW 044 030-003 50
1.5–2.5 Insulating splice
connector
A 80 20 8KW 044 033-002 100
1.5–2.5 M5 Fork connector A 78 20 8KW 044 037-003 100
1.5–2.5 2.8 x 0.5 Piggy back spade
connector
A 58 20 8KW 044 032-003 50
Snap-lock connectors I 50 20 8KW 705 123-002 25
6.3 x 0.8 Coupling A 84 20 8KW 044 035-003 25
Crimping tool 1 1 8PE 002 006-001 1
3.1.4
Cable end ferrules
Colour Cross-section
mm²
overall length/ length
of metal sleeve
Contents
n pcs.
Short
reference
Part number PU in pcs.
Cable end ferrules
0.5 14.0/8.0 mm 100 A 145 8KW 744 839-003 100
0.75 14.0/8.0 mm 100 A 146 8KW 744 840-003 100
1 14.6/8.2 mm 100 A 147 8KW 744 841-003 100
1.5 14.6/8.2 mm 100 A 148 8KW 744 842-003 100
2.5 15.2/8.2 mm 100 A 149 8KW 744 843-003 100
4 16.5/9.0 mm 50 A 150 8KW 744 844-003 50
6 20.0/12.0 mm 100 A 151 8KW 744 845-003 100
10 21.5/12.0 mm 100 A 152 8KW 744 846-003 100
16 22.2/12.0 mm 50 A 153 8KW 744 847-003 50
Cable end ferrules avoid the individual wires of multi-wire
copper cables splaying-out and make it easier to insert them into
terminals.
The range complies with DIN 46 228-4 in design and
dimensions. The material is made of copper with nickel-coated
surface and a plastic sleeve made of PVC.
38
3. Cable connectors
3.2 Solder connectors
For cables sensitive to temperature, where soldering is not
possible. The shrink solder connector is shrunk with a hot-air
gun, but preferably with the reflector. During this process, the
integrated solder tin ring and two sealing rings at the side that
are coated with adhesive, shrink.
After heating, the connection is soldered, insulated, sealed and
has no mechanical load. Suitable as high-quality connection for
individual cable and for earthing the sheathing on coaxial cables.
3.2.1. CWT solder
connectors
Colour Cross-section
mm²
Ø max.
insulation mm
Contents
in pcs.
Short
reference
Part number PU in
pcs.
CWT solder
connectors
transparent 2 x 0.3-0.8 1.7 50 A 177 8KW 744 890-013 50
2 x 0.8-2.0 2.7 50 A 174 8KW 744 887-013 50
2 x 2.0-4.0 4.5 50 A 175 8KW 744 888-013 50
2 x 4.0-6.0 6 50 A 176 8KW 744 889-013 50
3.2.2 Shrink
solder connectors
Colour Cross-section
mm²
Ø Bundle
mm
Contents
in pcs.
Short
reference
Part number PU in
pcs.
Shrink solder connectors are end connectors for multi-wire cables. They represent a reliable alternative to end connectors
that can be crimped and welded.
Shrink
solder connectors
0.7-2.4 3.3 20 A208 8KW 177 727-002 20
2.0-4.0 4.5 20 A209 8KW 177 727-012 20
3.5-9.0 7.0 20 A210 8KW 177 727-112 20
7.5-12.0 9.0 20 A211 8KW 177 727-212 20
3.2.3 Solder connectors
according to DIN 46211
Cross-
section mm²
Eyelet hole Ø
mm
Nominal size
acc. to DIN
Contents
in pcs.
Short
reference
Part number PU in
pcs.
Solder connectors
according to DIN
46211
>1.0–2.5 5.3 (M5) 5–2.5 100 B 219 8KW 177 784-002 100
>1.0–2.5 6.5 (M6) 6–2.5 100 B 220 8KW 177 784-012 100
>2.5–6.0 6.5 (M6) 6–6 50 B 221 8KW 177 784-102 50
>2.5–6.0 8.4 (M8) 8–6 50 B 222 8KW 177 784-112 50
>2.5–6.0 10.5 (M10) 10–6 50 B 223 8KW 177 784-122 50
New in the range
39
Cross-
section mm²
Eyelet hole Ø
mm
Nominal size
acc. to DIN
Contents in
pcs.
Short
reference
Part
number
PU in pcs.
>6.0–10.0 6.5 (M6) 6–10 25 B 224 8KW 177 784-202 25
>6.0–10.0 8.4 (M8) 8–10 25 B 225 8KW 177 784-212 25
>6.0–10.0 10.5 (M10) 10–10 25 B 226 8KW 177 784-222 25
>10.0–16.0 6.5 (M6) 6–16 20 B 227 8KW 177 784-302 20
>10.0–16.0 8.4 (M8) 8–16 20 B 228 8KW 177 784-312 20
>10.0–16.0 10.5 (M10) 10–16 20 B 229 8KW 177 784-322 20
>10.0–16.0 13.0 (M12) 12–16 20 B 230 8KW 177 784-332 20
>16.0–25.0 8.4 (M8) 8–25 10 B 231 8KW 177 784-402 10
>16.0–25.0 10.5 (M10) 10–25 10 B 232 8KW 177 784-412 10
>16.0–25.0 13.0 (M12) 12–25 10 B 233 8KW 177 784-422 10
>10.0–16.0 13.0 (M12) 12–16 20 B 230 8KW 177 784-332 20
>25.0–35.0 8.4 (M8) 8–35 10 B 234 8KW 177 784-502 10
>25.0–35.0 10.5 (M10) 10–35 10 B 235 8KW 177 784-512 10
>25.0–35.0 13.0 (M12) 12–35 10 B 236 8KW 177 784-522 10
>35.0–50.0 10.5 (M10) 10–50 5 B 237 8KW 177 784-602 5
>35.0–50.0 13.0 (M12) 12–50 5 B 238 8KW 177 784-612 5
>50.0–70.0 10.5 (M10) 10–70 5 B 239 8KW 177 784-702 5
>50.0–70.0 13.0 (M12) 12–70 5 B 240 8KW 177 784-712 5
40
3. Cable connectors
3.3 Cable junction boxes/Cable connectors
3.3.1 Cable junction
boxes
Description Protective
class
Dimensions Pins Contents
in pcs.
Part number PU in
pcs.
Cable junction
boxes
Cable junction box, with
threaded terminal ends for
cables up to 6 mm² =
Ø 4.3 mm
IP 52 125 x 73
x 43
6-pin 1 8KV 002 142-031 1
Cable junction box, with
threaded terminal end for
cables up to 6 mm² =
Ø 3.5 mm
IP 52 125 x 73
x 43
8-pin 1 8KV 002 143-031 1
Cable junction box with
8 x 2 male spade connections
(6.3 x 0.8 mm)
IP 52 125 x 73
x 43
8-pin 1 8KV 002 144-031 1
Cable junction box with
8 x 4 male spade connections
(6.3 x 0.8 mm)
IP 52 125 x 73
x 43
8-pin 1 8KV 002 145-031 1
Cable junction
boxes
Cable junction box,
with threaded terminal ends
for cables up to 6 mm² =
Ø 3.5 mm
IP 52 140 x 90
x 58
16-pin 1 8KV 004 258-031 1
Cable junction box with
8 x 4 male spade connections
(6.3 x 0.8 mm)
IP 52 140 x 90
x 58
8-pin 1 8KV 004 259-031 1
ADR cable junction
boxes
ADR-suitable cable junction
box with 6 x 8 and 8 x 4 male
spade connections (6.3 x
0.8 mm) with 12 metric
threads 1 x M25,
3 x M20 and 8 x M16
IP 69K 158 x 99
x 63
1 8KV 177 785-002 1
ADR-suitable cable junction
box with 6 x 8 and 8 x 4 male
spade connections (6.3
x 0.8 mm) with 4 metric
threads 4 x M20
IP 69K 158 x 99
x 63
1 8KV 177 785-012 1
New in the range
41
3.3.2 Cable connectors Colour Cross-section
mm²
Contents in pcs. Short
reference
Part
number
PU in pcs.
Snap-lock connectors
0.3–0.75 25 I 52 8KV 715 923-003 25
0.8–2.0 5 I 01 8KV 705 123-813 1
0.8–2.0 25 I 50 8KV 705 123-002 25
0.8–2.0 2,500 8KV 705 123-004 2500
3.3–5.2 10 I 51 8KV 712 169-003 10
0.5–1.0 50 I 61 8KV 744 858-003 50
1.5–2.5 50 I 62 8KV 744 859-003 50
4.0–6.0 25 I 63 8KV 744 860-003 25
Description/
Colour
Dimensions
Male connector
dimensions mm
Pins Contents
in pcs.
Short
reference
Part number PU in pcs.
PVC male spade branch connector
transparent
6.3 x 0.8 10 I 57 8KV 002 135-811 1
Male spade jack
connector
transparent
6.3 x 0.8 2-pin 25 A 84 8KW 044 035-003 25
transparent
6.3 x 0.8 4-pin 10 I 56 8KV 003 124-811 1
with male spade
connection
6.3 x 0.8 mm²
147.8 x
28 x 7
12-pin 10 8KV 002 132-001 10
142 x
42 x 7
12-pin 10 8KV 002 133-001 10
with solid brass terminals
for cables up to 2.5 mm² 12-pin 4 I 05 8KV 002 137-801 1
12-pin 10 8KV 002 137-001 10
for cables up to 4 mm² 12-pin 10 8KV 002 139-001 10
for cables up to 10 mm² 12-pin 10 8KV 002 140-001 10
for cables up to 16 mm² 12-pin 10 8KV 002 141-001 10
with 8 x 4
male spade
connections (6.3
x 0.8 mm)
68 x 40 x
22
6.3 x 0.8 1 8KV 003 284-001 1
42
3.4.1 “SUPERSEAL”
connectors
Description/Colour Pins Contents
in pcs.
Short
reference
Part number PU in pcs.
“SUPERSEAL”
connector sets,
individual cable seals
Ø 1.8–2.4 mm and
Ø 2.6–3.3 mm,
1 each male connector
housing,
female connector
housing
2 male pin contacts each
1.0–1.5 mm²,
female socket contacts 1.0–1.5 mm²,
2 individual cable seals each
1-pin 10 B 03 8KW 744 805-801 1
3 male pin contacts each
1.0–1.5 mm²,
female socket contacts 1.0–1.5 mm²,
4 individual cable seals each,
2 blind plugs
2-pin 18 B 04 8KW 744 806-801 1
4 male pin contacts each
1.0–1.5 mm²,
female socket contacts 1.0–1.5 mm²,
6 individual cable seals each,
4 blind plugs
3-pin 26 B 05 8KW 744 807-801 1
5 male pin contacts each
1.0–1.5 mm²,
female socket contacts 1.0–1.5 mm²,
8 individual cable seals each,
6 blind plugs
4-pin 34 B 06 8KW 744 808-801 1
6 male pin contacts each
1.0–1.5 mm²,
female socket contacts 1.0–1.5 mm²,
10 individual cable seals each,
8 blind plugs
5-pin 42 B 07 8KW 744 809-801 1
7 male pin contacts each
1.0–1.5 mm²,
female socket contacts 1.0–1.5 mm²,
12 individual cable seals each,
10 blind plugs
6-pin 50 B 08 8KW 744 810-801 1
3. Cable connectors
3.4 Plug-type connections
“SUPERSEAL” plug-type connections comply with the
regulations of IEC 529 and DIN ISO 40 050 IP 67 and
are thus waterproof. Applications: e. g. sensors, oil pressure
parts, monitoring water temprature etc.
43
Description/Colour Pins Contents
in pcs.
Short
reference
Part number PU in pcs.
“SUPERSEAL”
connectors
Male pin housing 1-pin 10 8JA 746 183-012 10
Female socket housing 1-pin 10 8JA 746 184-012 10
Male pin housing 2-pin 10 8JA 746 183-022 10
Female socket housing 2-pin 10 8JA 746 184-022 10
Male pin housing 3-pin 10 8JA 746 183-032 10
Female socket housing 3-pin 10 8JA 746 184-032 10
Male pin housing 4-pin 10 8JA 746 183-042 10
Female socket housing 4-pin 10 8JA 746 184-042 10
Male pin housing 5-pin 10 8JA 746 183-052 10
Female socket housing 5-pin 10 8JA 746 184-052 10
Male pin housing 6-pin 10 8JA 746 183-062 10
Female pin housing 6-pin 10 8JA 746 184-062 10
Male pin contact 1.0–1.5 mm² 50 B 143 8KW 744 836-002 50
Female socket contact 1.0–1.5 mm² 50 B 144 8KW 744 837-002 50
Strand insulation Ø 1.8–2.4 mm 50 B 145 9GD 746 185-002 50
Ø 2.6–3.3 mm 50 B 146 9GD 746 186-002 50
Blind plug 50 B 147 9GD 746 187-002 50
44
Cross-section
mm²
Description Short
reference
Contents in
pcs.
Part number PU in pcs.
“SUPERSEAL”
connector range
assortment
Case containing an assortment of various SUPERSEAL
connectors, male/female contacts, individual cable seals
and blind plugs
(quantity delivered as refill set differs from the quantity in the original set)
8JA 009 256-801 1
Replacement parts
for “SUPERSEAL”
connector range
1.8–2.4 Individual wire seal B 145 100 9GD 746 185-002 50
Blind plug B 147 100 9GD 746 187-002 50
1.0–1.5 Male pin contact B 143 100 8KW 744 836-002 50
1.0–1.5 Female socket contact B 144 100 8KW 744 837-002 50
Male pin housing, 1-pin 5 8JA 746 183-012 10
Female socket housing, 1-pin 5 8JA 746 184-012 10
Female socket housing, 2-pin 5 8JA 746 183-022 10
Male pin housing, 2-pin 5 8JA 746 184-022 10
Male pin housing, 3-pin 5 8JA 746 183-032 10
Female socket housing, 3-pin 5 8JA 746 184-032 10
Male pin housing, 4-pin 5 8JA 746 183-042 10
Female socket housing, 4-pin 5 8JA 746 184-042 10
Male pin housing, 5-pin 5 8JA 746 183-052 10
Female socket housing, 5-pin 5 8JA 746 184-052 10
Male pin housing, 6-pin 5 8JA 746 183-062 10
Female socket housing, 6-pin 5 8JA 746 184-062 10
3. Cable connectors
3.4 Superseal connectors
3.4.2 Female and
male connector housings
Description Pin Contents
in pcs.
Part number PU in pcs.
Female connector housing
for female spade
connectors
1-female spade connector
6.3 mm
1-pin 10 8JD 008 151-001 10
2-female spade connectors
6.3 mm
2-pin 10 8JD 008 151-011 10
2-female spade connectors
6.3 mm
2-pin 10 8JD 008 151-021 10
Several cables are connected with the aid of the female and
male connector housings and are suitable for non-insulated
crimping connectors with catch and an insertion width of
6.3 mm. They have properties such as high mechanical
reliability, good contact force and maximum operational safety.
45
Description Pins Contents
in pcs.
Part number PU in
pcs.
Female connector housing
for female spade
connectors
3-female spade connectors 6.3 mm 3-pin 10 8JD 008 151-031 10
4-female spade connectors 6.3 mm 4-pin 10 8JD 008 151-041 10
6-female spade connectors 6.3 mm 6-pin 10 8JD 008 151-051 10
8-female spade connectors 6.3 mm 8-pin 10 8JD 008 151-061 10
Male connector housing
for male spade
connectors
1-male spade connector, 6.3 mm 1-pin 10 8JD 008 152-001 10
2-male spade connectors 6.3 mm 2-pin 10 8JD 008 152-011 10
2-male spade connectors 6.3 mm 2-pin 10 8JD 008 152-021 10
3-male spade connectors 6.3 mm 3-pin 10 8JD 008 152-031 10
4-male spade connectors 6.3 mm 4-pin 10 8JD 008 152-041 10
6-male spade connectors 6.3 mm 6-pin 10 8JD 008 152-051 10
8-male spade connectors 6.3 mm 8-pin 10 8JD 008 152-061 10
Special crimping tools for crimping cable connectors and
splice joints with insulation. Very high contact pressure despite
low force required. This guarantees especially reliable crimping
and high electric values. Catch guarantees evenness of contact
pressure.
3.5
Crimping tools
Description Contents
in pcs.
Part number PU in
pcs.
Special crimping tool “Profi I model” for insulated crimping
connectors, cable cross-section from 0.5–6.0 mm² (red, blue,
yellow)
1 8PE 002 007-001 1
Special crimping tool “Profi II model” for non-insulated crimping
connectors, cable cross-section from 0.5–6.0 mm². Not suitable
for crimping splice joints with insulation.
1 8PE 002 007-011 1
Special crimping tool “Expert” for insulated crimping connectors,
cable cross-section from 0.5–6.0 mm² (red, blue, yellow)
Suitable for bolt cutting with thread according to ISO
of M2.6–M3.5 and for shortening and stripping
cables from 0.75–6.0 mm
2
1 8PE 002 006-001 1
46
4. Insulation/Bundling
4.1 Cable ties L x W mm Colour Capacity
mm
Contents
in pcs.
Short
reference
Part number PU
in pcs.
100 x 2.5
Ø 22 100 E 01 8HL 707 877-002 100
100 x 2.5
Ø 22 100 E 02 8HL 717 962-001 100
160 x 4.8
Ø 36 100 E 03 8HL 707 877-081 100
160 x 4.8
Ø 36 100 E 04 8HL 717 962-161 100
140 x 3.6
Ø 33 100 E 05 8HL 707 877-012 100
140 x 3.6
Ø 33 100 E 06 8HL 717 962-011 100
200 x 4.8
Ø 48 100 E 07 8HL 707 877-022 100
200 x 4.8
Ø 48 100 E 08 8HL 717 962-021 100
200 x 2.5
Ø 49 100 E 09 8HL 707 877-121 100
200 x 2.5
Ø 49 100 E 10 8HL 717 962-131 100
200 x 7.6
Ø 50 100 E 11 8HL 717 962-061 100
200 x 3.6
Ø 55 100 E 12 8HL 707 877-091 100
200 x 3.6
Ø 55 100 E 13 8HL 717 962-171 100
292 x 7.6
Ø 77 100 E 14 8HL 717 962-111 100
292 x 3.6
Ø 75 100 E 15 8HL 707 877-101 100
292 x 3.6
Ø 75 100 E 16 8HL 717 962-141 100
280 x 4.8
Ø 76 100 E 17 8HL 707 877-041 100
280 x 4.8
Ø 76 100 E 18 8HL 717 962-031 100
368 x 4.8
Ø 100 100 E 19 8HL 707 877-032 100
368 x 4.8
Ø 100 100 E 20 8HL 717 962-041 100
368 x 7.6
Ø 102 100 E 21 8HL 707 877-051 100
368 x 7.6
Ø 102 100 E 22 8HL 717 962-051 100
430 x 4.8
Ø 120 100 E 23 8HL 707 877-141 100
430 x 4.8
Ø 120 100 E 24 8HL 717 962-181 100
580 x 13.0
Ø 152 50 E 25 8HL 707 877-131 50
612 x 9.0
Ø 194 50 E 26 8HL 717 962-121 50
Cable ties allow the fast fixing and bundling of cables,
harnesses and other construction elements.
Advantages:
Weatherproof and resistant to diluted
organic acids, oils, petrol, saltwater, solvents
and greases.
For easy and quick work, the tips of the cable ties
have been pulled up to show the direction of
processing. This avoids having to pick
up the cable tie more than once.
Cable ties have very high tensile strength.
Black cable ties are UV-resistant.
Technical data:
Material: Polyamide 6.6
Temperature range: –40°C to +85 °C
Breaking strength according to DIN 53 453
Flammability classification UL94 V2
free of halogen and silicone
47
Description Contents
in pcs.
Short
description
Part number PU
in pcs.
Accessories Cable clip for cables up to Ø 7.1 mm,
size 25.4 x 25.4 x 10.4 mm
100 E 27 8HL 717 964-001 100
Natural colour adhesive pad for sticking harnesses
to level, smooth, grease-free body parts and walls,
additional attachment through M5 bolt is possible;
for cable ties size 27.7 x 27.7 x 5.7 mm
100 E 29 8HL 707 879-012 100
Expanding anchor (drill hole: Ø 6 mm) for plastic
cable ties up to 4.8 mm in width
100 E 30 8HL 707 878-002 100
4.2 Twist locks Bundle Ø Contents
in pcs.
Short
reference
Part number PU
in pcs.
10.2 100 8HL 177 884-002 100
14.0 100 8HL 177 884-012 100
19.0 100 8HL 177 884-022 100
Twist locks: Probably the fastest way to bundle and fasten cables.
Chassis cable clips for frame thickness 3–6 mm, length of clip leg: 21 mm.
4.3 Cable clips Description Contents
in pcs.
Short
reference
Part number PU
in pcs.
Chassis
cable clips
Cable clip, 43 mm long 100 8HS 071 414-001 100
Cable clip, 52.5 mm long 100 8HS 071 415-001 100
New in the range
48
4. Insulation/Bundling
The corrugated tubes are used for bundling cables and
protecting them from dynamic loads and other external
influences. The slotted version makes it easier to thread the
cable in, whereas the closed version provides better protection.
The polyamide version also meets ADR requirements.
Technical data:
Usage temperature: –40°C to +140°C (briefly +160°C)
hardly flammable
halogen-free
UV-resistant
4.4 Corrugated tubes Nominal
width
Inner diameter Outer diameter Material Contents
in pcs.
Part number PU
in pcs.
Corrugated tubes,
slotted
7.5 6.7 10 PP 50 8JR 177 882-002 50
10 9.9 13 PP 50 8JR 177 882-012 50
13 12.7 15.8 PP 50 8JR 177 882-022 50
17 16.6 21.2 PP 50 8JR 177 882-032 50
22 21.3 25.4 PP 50 8JR 177 882-042 50
26 25.8 31.2 PP 50 8JR 177 882-052 50
37 36 42.4 PP 25 8JR 177 882-062 25
Corrugated tubes,
non-slit
7.5 6.7 10 PP 50 8JR 177 883-002 50
10 9.9 13 PP 50 8JR 177 883-012 50
13 12.7 15.8 PP 50 8JR 177 883-022 50
17 16.6 21.2 PP 50 8JR 177 883-032 50
22 21.3 25.4 PP 50 8JR 177 883-042 50
26 25.8 31.2 PP 50 8JR 177 883-052 50
37 36 42.4 PP 25 8JR 177 883-062 25
Corrugated tubes
non-slit,
ADR-suitable
7.5 6.7 10 PA 50 8JR 178 252-002 50
10 9.9 13 PA 50 8JR 178 252-012 50
13 12.7 15.8 PA 50 8JR 178 252-022 50
17 16.6 21.2 PA 50 8JR 178 252-032 50
22 21.3 25.4 PA 50 8JR 178 252-042 50
37 36 42.4 PA 25 8JR 178 252-052 25
flexibility, since cables can be routed in or out of any place
without any problems.
Spiral strips are used for the bundling of cables, wires or hoses.
The advantage compared with corrugated tubes is the great
4.5 Spiral tape Bundle
range in mm
Inner
diameter
Outer
diameter
Helical
width
Contents
in pcs.
Part number PU
in pcs.
10–50 4 5 7 10 8JR 178 587-002 10
20–65 9 10.5 13.9 10 8JR 178 587-012 10
25–100 15 17 18.2 10 8JR 178 587-022 10
30–130 20 23 19.6 10 8JR 178 587-032 10
49
Plastic insulating tapes, soft-PVC, adhesive on one side.
4.6
Insulating
tapes
Description/Material
Colour
Length Width
in mm
Thickness
in mm
Temperature
range °C
Contents
in
pcs.
Part number PU
in
pcs.
PVC, H 01
10000
mm
15 0.15 –10°C to
+105°C
2 9MJ 707 869-852 1
PVC, H 02
10000
mm
15 0.15 2 9MJ 707 874-821 1
PVC
10000
mm
15 0.15
–10°C to
+105°C
10 9MJ 707 869-013 10
PVC
10000
mm
15 0.15 10 9MJ 707 870-013 10
PVC
10000
mm
15 0.15 10 9MJ 707 871-013 10
PVC
10000
mm
15 0.15 10 9MJ 707 873-013 10
PVC
10000
mm
15 0.15 10 9MJ 707 874-013 10
PVC
10000
mm
15 0.15 10 9MJ 707 875-013 10
PVC
4.5 m 15 0.15
–10°C to
+105°C
10 9MJ 707 869-003 10
Self-sealing adhesive
tape, tear strength:
>20.0 N/cm; for
repairing damaged cable
sheathing, H 04
5 m 19 –40°C to
+105°C
1 9MJ 735 430-001 1
Fabric tape (Teflon tape)
12 m 10 9XX 734 570-001 10
dirt-repellent,
good media resistance
Polyester fabric, H 05
25 m 19 0.17 -40°C up
to +125°C
1 9MJ 176 267-001 1
Flap/abrasion protection
for taping harnesses
Polyester fleece, H 06
25 m 19 0.3 -40°C up
to +105°C
1 9MJ 176 269-001 1
New in the range
50
4. Insulation/Bundling
4.6
Insulating
tapes
Description/Material Colour Length Width
in mm
Thickness
in mm
Temperature
range °C
Contents
in
pcs.
Part number PU
in
pcs.
especially suitable
for repairs and
insulation work in
unfavourable weather
conditions
PVC, H 07
20 m 19 0.2 –20°C to
+105°C
1 9MJ 176 270-001 1
excellent media
resistance, increases
stability at high
and low temperatures,
suitable for working in
the engine compartment
PVC, H 08
33 m 19 0.15 –40°C to
+125°C
1 9MJ 176 271-001 1
Heat shrink hoses for bundling and to protect hoses, self-extinguishing
4.7 Shrink hoses Shrink
rate
Colour Length Diameter
in mm
Minimum
shrinkage
temperature
Temperature
range °C
Contents
in
pcs.
Part number PU
in
pcs.
Heat shrink
hoses off the
roll
2 : 1
4.0 m Ø 25.4 120°C –55°C to
+125°C
1 9MJ 007 825-071 1
5.0 m Ø 19.1 1 9MJ 007 825-041 1
6.5 m Ø 9.5 1 9MJ 007 825-021 1
6.5 m Ø 12.7 1 9MJ 007 825-051 1
7.5 m Ø 6.4 1 9MJ 007 825-031 1
9.5 m Ø 4.8 1 9MJ 007 825-001 1
11.5 m Ø 3.2 1 9MJ 007 825-011 1
12.5 m Ø 2.4 1 9MJ 007 825-061 1
Heat shrink
hose sections
with inner
adhesive
3 : 1
30 cm Ø 3.0 135°C –55°C to
+85°C
20 9MJ 008 039-001 20
30 cm Ø 4.8 16 9MJ 008 039-011 16
30 cm Ø 6.0 13 9MJ 008 039-021 13
30 cm Ø 9.0 11 9MJ 008 039-031 11
30 cm Ø 12.0 9 9MJ 008 039-041 9
30 cm Ø 19.0 7 9MJ 008 039-051 7
30 cm Ø 24.0 5 9MJ 008 039-061 5
51
Colour Ø Length
Quantity in the
assortment
Part number PU
in pcs.
Heat shrink hose
assortment
Case containing an assortment of different heat shrink hoses with a shrink
rate of 2 : 1, usage temperature range of –55 to +125°C, flame-retardant
and self-extinguishing; UL224 shrinkage temperature min. 120°C
9MJ 178 458-801 1
20 each in red, yellow, blue 2.4 50 60 9MJ 178 458-002 1
30 each in black, transparent 2.4 50 60 9MJ 178 458-012 1
20 each in red, yellow, blue 3.2 50 60 9MJ 178 458-022 1
30 each in black, transparent 3.2 50 60 9MJ 178 458-032 1
20 each in red, yellow, blue 4.8 50 60 9MJ 178 458-042 1
30 each in black, transparent 4.8 50 60 9MJ 178 458-052 1
20 each in red, yellow, blue 6.4 50 60 9MJ 178 458-062 1
30 each in black, transparent 6.4 50 60 9MJ 178 458-072 1
4 each in red, yellow, blue, black, transparent 9.5 100 20 9MJ 178 458-082 1
4 each in red, yellow, blue, black, transparent 12.5 100 20 9MJ 178 458-092 1
10 each in black, transparent 19.1 100 20 9MJ 178 458-102 1
5 each in red, yellow, blue, black, transparent 9.5 200 25 9MJ 178 458-112 1
black 1 each in 5 x 19.1
and 25.4
200 10 9MJ 178 458-122 1
Colour Length Diameter
in mm
Temperature
range °C
Contents
in
pcs.
Part number PU
in pcs.
Heat shrink
hose sets
Shrink rate 2 : 1
20 each in red, yellow, blue 50 2.4 –55°C
to +125°C
60 9MJ 178 458-002 1
30 each in black, transparent 50 2.4 60 9MJ 178 458-012 1
20 each in red, yellow, blue 50 3.2 60 9MJ 178 458-022 1
30 each in black, transparent 50 3.2 60 9MJ 178 458-032 1
20 each in red, yellow, blue 50 4.8 60 9MJ 178 458-042 1
30 each in black, transparent 50 4.8 60 9MJ 178 458-052 1
20 each in red, yellow, blue 50 6.4 60 9MJ 178 458-062 1
30 each in black, transparent 50 6.4 60 9MJ 178 458-072 1
4 each in red, yellow, blue,
black, transparent
100 9.5 20 9MJ 178 458-082 1
4 each in red, yellow, blue,
black, transparent
100 12.5 20 9MJ 178 458-092 1
10 each in black, transparent 100 19.1 20 9MJ 178 458-102 1
5 each in red, yellow, blue,
black, transparent
200 9.5 25 9MJ 178 458-112 1
black 200
1 each in 5 x
19.1 and 25.4
10 9MJ 178 458-122 1
New in the range
52
5.1 Single-wire,
single-insulated
PVC vehicle
cables
Reference Cable cross-
section
in mm²
Wire colour Metres per
reel
Part number Metres per
coil
Part number
FLY 0.75
100 8KL 054 001-002 50 8KL 712 929-001
FLY 0.75
100 8KL 054 002-002 50 8KL 712 930-001
FLY 0.75
100 8KL 054 003-002 50 8KL 712 931-001
FLY 0.75
50 8KL 712 929-011
FLY 0.75
100 8KL 054 004-002 50 8KL 712 932-001
FLY 0.75
100 8KL 054 005-002 50 8KL 712 933-001
FLY 0.75
100 8KL 054 006-002 50 8KL 712 934-001
FLY 0.75
100 8KL 054 007-002 50 8KL 712 935-001
FLY 1.0
100 8KL 054 008-002 50 8KL 712 936-001
FLY 1.0
100 8KL 054 009-002 50 8KL 712 937-001
FLY 1.0
100 8KL 054 010-002 50 8KL 712 938-001
FLY 1.0
100 8KL 054 011-002 50 8KL 712 939-001
FLY 1.0
100 8KL 054 012-002 50 8KL 712 940-001
FLY 1.0
100 8KL 054 013-002 50 8KL 712 941-001
FLY 1.0
100 8KL 054 014-002 50 8KL 712 942-001
FLY 1.5
100 8KL 712 943-002 50 8KL 712 943-001
FLY 1.5
100 8KL 712 944-002 50 8KL 712 944-001
FLY 1.5
100 8KL 712 945-002 50 8KL 712 945-001
FLY 1.5
100 8KL 712 946-002 50 8KL 712 946-001
FLY 1.5
100 8KL 712 947-002 50 8KL 712 947-001
FLY 1.5
100 8KL 712 948-002 50 8KL 712 948-001
FLY 1.5
100 8KL 712 949-002 50 8KL 712 949-001
FLY 1.5
100 8KL 712 950-002 50 8KL 712 950-001
FLY 1.5
/
50 8KL 717 460-001
FLY 1.5
/
50 8KL 717 461-001
FLY 1.5
/
50 8KL 717 462-001
FLY 1.5
/
50 8KL 717 463-001
FLY 1.5
/
50 8KL 717 464-001
Single-wire vehicle cables for lighting, signal systems and electrical accessories. Cables from 4 mm
2
can also be used as charge or
starter cables.
5. Cables
53
Reference Cable cross-section
in mm²
Wire
colour
Metres per
reel
Part number Metres per
coil
Part number
FLY 2.5
50 8KL 712 952-002 50 8KL 712 952-001
FLY 2.5
50 8KL 712 953-002 50 8KL 712 953-001
FLY 2.5
50 8KL 712 954-002
FLY 2.5
50 8KL 712 955-002 50 8KL 712 955-001
FLY 2.5
50 8KL 712 956-002
FLY 2.5
50 8KL 712 957-002 50 8KL 712 957-001
FLY 2.5
50 8KL 712 958-002 50 8KL 712 958-001
FLY 2.5
50 8KL 712 959-002 50 8KL 712 959-001
FLY 4.0
25 8KL 712 960-002 50 8KL 712 960-001
FLY 4.0
25 8KL 712 962-002 50 8KL 712 962-001
FLY 6
50 8KL 712 964-001
FLY 6
50 8KL 712 965-001
FLY 6
50 8KL 712 966-001
FLY 10
50 8KL 712 967-001
FLY 10
50 8KL 712 968-001
FLY 16
50 8KL 712 969-001
FLY 25
50 8KL 712 970-001
FLY 35
50 8KL 712 971-001
FLY 50
50 8KL 712 972-001
5.2
Multi-wire PVC
vehicle cables
Reference Cable
cross-section
in mm²
Wire
colour
Sheathing
colour
Metres
per reel
Part number Metres
per coil
Part number
FLYY 1 x 1.5

50 8KL 712 975-002 50 8KL 712 975-001
FLYY 1 x 2.5

50 8KL 712 976-001
FLYY 2 x 0.75
2x 
50 8KL 735 190-002 100 8KL 735 190-001
FLYY 2 x 0.75
/
200 8KL 712 986-001
FLYY 2 x 1.0
/
50 8KL 712 991-001
FLYY 2 x 1.5
2x 
25 8KL 712 977-002 50 8KL 712 977-001
FLYY 2 x 1.5
/
50 8KL 712 992-001
FLYY 2 x 2.5
2x 
50 8KL 712 978-001
FLYY 3 x 1.5
/ /
50 8KL 712 993-001
54
5.3 PVC
flat cables
Reference Cable cross-
section in
mm²
Wire
colour
Sheathing
colour
Metres per
reel
Part number Metres per
coil
Part number
Flat cable for
loudspeakers
and music
systems
XYFAZ 2 x 0.5
/
100 8KL 054 017-001
XYFAZ 2 x 0.75
/ -
/
100 8KL 712 980-002 50 8KL 712 980-001
XYFAZ 2 x 0.75
/
100 8KL 712 980-022
XYFAZ 2 x 1.5
/ -
50 8KL 712 981-001
Vehicle flat
cable
FLFYY 2 x 0.75
/
50 8KL 177 729-002
FLFYY 2 x 1.5
/
50 8KL 177 729-012
FLFYY 2 x 1.5
/
50 8KL 177 729-112
FLFYY 2 x 1.5
/
50 8KL 177 729-212
FLFYY 2 x 2.5
/
50 8KL 177 729-022
Reference Cable cross-section
in mm²
Wire colour Sheathing
colour
Metres per
coil
Part number
FLYY 4 x 0.75
/
/ /
200 8KL 712 987-001
FLYY 4 x 0.75
/
/ /
200 8KL 712 988-001
FLYY 4 x 1.0
/
/ /
50 8KL 712 994-001
FLYY 4 x 1.5
/
/ /
50 8KL 712 995-001
FLYY 5 x 1.0
/ /
/ /
50 8KL 712 996-001
FLYY 5 x 1.5
/ /
/ /
50 8KL 715 434-001
FLYY 6 x 0.75
/ /
/ / /
200 8KL 712 989-001
FLYY 7 x 0.75
/ / /
/ / /
200 8KL 712 990-001
FLYY 7 x 1.0
/ / /
/ / /
50 8KL 715 435-001
FLYY 7 x 1.5
/ / /
/ / /
50 8KL 712 997-001
FLYY 8 x 1.5
/ /
/ / / / /
50 8KL 713 735-001
FLYY 9 x 1.5 + 4 x 2.5
7x / / / 2x / /
25 8KL 719 852-001
FLYY 12 x 1.5 + 3 x 2.5
/ / / / / / / /
- /
- /
- /
- / -
/
50 8KL 742 810-001
5. Cables
55
5.4
Hose cables
Reference Cable cross-
section
in mm²
Wire colour
Sheathing
colour
Metres per
coil
Part number
Rubber hose cable
H05 RR-F 2 x 0.75
/
100 8KL 713 740-022
H05 RR-F 2 x 1.0
/
50 8KL 713 740-012
H05 RR-F 2 x 1.5
/
50 8KL 713 740-001
A05 RR-F 3 x 0.75
/ /
50 8KL 713 737-001
A05 RR-F 3 x 1.0
/ /
50 8KL 713 741-001
A05 RR-F 3 x 1.5
/ /
50 8KL 713 742-001
05 RR-F 4 x 1.5
/ /
/ /
50 8KL 713 744-001
05 RR-F 5 x 1.5
/ /
/ /
50 8KL 715 436-001
05 RR-F 7 x 1.5
/ / /
/ / /
50 8KL 715 437-001
PVC
hose cable
H05 VV-F 2 x 0.75
/
100 8KL 177 370-002
H05 VV-F 2 x 1.0
/
100 8KL 177 370-012
H05 VV-F 2 x 1.5
/
100 8KL 177 370-022
5.5 ADR
vehicle cables
Reference Cable cross-
section
in mm²
Wire colour
Sheathing
colour
Metres per
coil
Part number
PVC vehicle cable,
ADR-suitable
FLRYY 2 x 1.0
/
100 8KL 178 452-002
FLRYY 2 x 1.0
/
100 8KL 178 452-012
FLRYY 5 x 1.0 + 1 x 2.5
/ /
50 8KL 178 453-002
FLRYY 8x1.5 + 1x2.5
(1,0) - /
/ - / /
/(2,5)
50 8KL 178 454-002
FLRYY 10x1.5 + 3x2.5
(1,5) / / / / /
/
/
- /
- / -
/
(2,5) / /
25 8KL 178 456-002
FLRYY 12x1.5 + 3x2.5
(1,5) / / / / / / /
/
- /
- /
- /
-
/(2,5)
/ /
-
25 8KL 178 451-002
5.6
Welding cables
Reference Cable
cross-section
in mm²
Wire colour Metres per
coil
Part number
Special welding
cables for the
connection of
automatic and
manual welding
tools
H01N2-D 16.0
50 8KL 713 750-001
H01N2-D 25.0
50 8KL 713 751-001
H01N2-D 35.0
50 8KL 713 752-001
H01N2-D 50.0
50 8KL 713 753-001
H01N2-D 70.0
25 8KL 713 753-012
H01N2-D 95.0
25 8KL 713 753-022
New in the range
56
6.1 Battery terminals Description +/– DIN Contents
in pcs.
Part number PU
in pcs.
Form A, pole Ø 17.5 mm,
for cables up to 70 mm²
+ left as per
DIN 72331
1 8KX 091 450-031 1
25 8KX 091 450-032 25
Form B, pole Ø 15.9 mm,
for cables up to 70 mm²
– right as per
DIN 72331
1 8KX 043 021-031 1
25 8KX 043 021-032 25
Form C, pole Ø 17.5 mm,
for cables up to 70 mm²
+ right as per
DIN 72331
1 8KX 091 451-031 1
25 8KX 091 451-032 25
Form D, pole Ø 15.9 mm,
for cables up to 70 mm²
– left as per
DIN 72331
1 8KX 091 452-031 1
25 8KX 091 452-032 25
Form E for cables from 50–
120 mm² with lighting cable
connection, pole Ø 17.5 mm
+ left as per
DIN 72331
10 8KX 091 453-001 10
Form E for cables from 50–
120 mm² without lighting cable
connection, pole Ø 17.5 mm
+ left as per
DIN 72331
10 8KX 707 911-001 10
Form F for cables from 50–
120 mm² without lighting cable
connection,
pole Ø 15.9 mm
– right as per
DIN 72331
10 8KX 707 911-011 10
Form E for cables
from 10–70 mm²
Pole Ø 17.5 mm + terminal 10 8KX 716 405-001 10
Pole Ø 15.9 mm – terminal 10 8KX 716 405-011 10
for cables from 50–120 mm²
Pole Ø 17.5 mm with
lighting cable connection
+ terminal 10 8KX 707 912-001 10
Pole Ø 15.9 mm without
lighting cable connection
– terminal 10 8KX 707 912-011 10
for cables from 50–120 mm²
with screw M 12 x 1.5,
pole Ø 17.5 mm
– terminal 10 8KX 707 913-011 10
with screw M 10 x 1.5,
pole Ø 15.9 mm
+ terminal 10 8KX 707 913-001 10
6. Other installation material
57
Description +/– DIN Contents
in pcs.
Part number PU
in pcs.
Ford battery clamp
+ terminal 10 8KX 742 695-032 10
– terminal 10 8KX 742 695-022 10
QuickLock battery pole clamp – terminal 10 8KX 174 396-012 10
Starter cable with battery clamp
and ring tongue M8, cable
cross-section: 25 mm², 900 mm
long, pole Ø 17.5 mm
5 8KX 707 919-021 5
6.2 Earthing straps Description Cable cross-
section in mm²
Load
capacity
Length
in mm
Contents
in pcs.
Part number PU
in pcs.
Engine earthing straps
made of highly
flexible copper
braiding,
pole Ø 10.5 mm
1-layer
16 65 A 150 5 8KX 707 916-001 5
16 65 A 200 5 8KX 707 916-011 5
16 65 A 250 5 8KX 707 916-021 5
21 80 A 200 5 8KX 707 917-011 5
21 80 A 250 5 8KX 707 917-021 5
21 80 A 300 5 8KX 707 917-031 5
2-layer 50 300 10 8KX 175 422-002 10
Suppressor earthing
straps
made of highly
flexible copper
braiding, ends
leaded,
pole Ø 8.5 mm
10 48 A 180 5 8KX 707 918-001 5
10 48 A 210 5 8KX 707 918-011 5
10 48 A 280 5 8KX 707 918-021 5
10 48 A 400 5 8KX 707 918-031 5
Battery earthing straps
made of highly
flexible copper
braiding,
with brass
clip,
pole Ø 15.9 mm,
1-layer
21 80 A 180 10 8KX 091 391-001 10
21 80 A 250 10 8KX 091 392-001 10
21 80 A 300 10 8KX 091 394-001 10
21 80 A 320 10 8KX 091 395-001 10
21 80 A 350 10 8KX 719 756-001 10
21 80 A 400 10 8KX 719 757-001 10
21 80 A 500 10 8KX 719 757-012 10
2-layer 50 500 5 8KX 175 421-002 5
New in the range
58
6. Other installation material
6.3 Hose/
pipe clamps
Description Clamping range
for Ø in mm
Strip width
mm
Contents in
pcs.
Part number PU
in pcs.
Hose clamps
Hose clamps in
dispenser. Strip and
housing made of
stainless steel, screw
made of galvanised
steel
8–16 9 50 8HK 710 701-111 50
12–20 9 50 8HK 710 701-121 50
16–25 9 50 8HK 710 701-131 50
20–32 9 50 8HK 710 701-141 50
25–40 9 25 8HK 710 701-151 25
35–50 9 25 8HK 710 701-161 25
Hose clamp for fuel lines.
Strip and housing made
of stainless steel, screw
made of galvanised steel
7–11 5 100 8HK 713 394-001 100
Hose clamp - strip
and housing made of
stainless steel,
screw made of
galvanised steel
8–16 9 100 8HK 713 820-001 100
12–20 9 100 8HK 713 820-011 100
16–25 9 100 8HK 713 820-021 100
20–32 9 100 8HK 713 820-031 100
25–40 9 100 8HK 713 820-041 100
32–50 9 50 8HK 713 820-051 50
40–60 9 50 8HK 713 820-061 50
50–70 9 25 8HK 713 820-071 25
60–80 9 25 8HK 713 820-081 25
70–90 9 25 8HK 713 820-091 25
80–100 9 25 8HK 713 820-101 25
Hose clamp - all parts
made completely of
galvanised steel
8–12 9 100 8HK 748 452-002 100
10–16 9 100 8HK 748 452-012 100
12–22 9 100 8HK 748 452-022 100
16–27 9 100 8HK 748 452-032 100
20–32 9 100 8HK 748 452-042 100
25–40 9 100 8HK 748 452-052 100
35–50 9 50 8HK 748 452-062 50
50–70 9 25 8HK 748 452-072 25
60–80 9 25 8HK 748 452-082 25
70–90 9 25 8HK 748 452-092 25
80–100 9 25 8HK 748 452-102 25
59
Description Clamping range
for Ø in mm
Strip width
mm
Contents in
pcs.
Part number PU
in pcs.
Hose clamp - strip
and housing made of
stainless steel, screw
made of galvanised steel
16–27 12 25 8HK 748 453-102 25
20–32 12 25 8HK 748 453-112 25
35–50 12 10 8HK 748 453-132 10
40–60 12 10 8HK 748 453-142 10
50–70 12 10 8HK 748 453-152 10
60–80 12 10 8HK 748 453-162 10
90–110 12 10 8HK 748 453-192 10
Hose clamp - all parts
made completely of
galvanised steel
16–25 12 20 8HK 710 702-101 20
20–32 12 20 8HK 710 702-111 20
32–50 12 10 8HK 710 702-131 10
40–60 12 10 8HK 710 702-141 10
50–70 12 10 8HK 710 702-151 10
60–80 12 10 8HK 710 702-161 10
90–110 12 10 8HK 710 702-191 10
Description Inner
dia-meter
for Ø in mm
Strip width
mm
Surface
finish
Contents
in
pcs.
Part number PU
in pcs.
Pipe clamps Pipe clamp
12 W1
6 12 galvanised 100 8HS 749 192-002 100
8 12 galvanised 100 8HS 749 192-012 100
10 12 galvanised 100 8HS 749 192-022 100
12 12 galvanised 100 8HS 749 192-032 100
13 12 galvanised 100 8HS 749 192-042 100
14 12 galvanised 100 8HS 749 192-052 100
16 12 galvanised 100 8HS 749 192-062 100
18 12 galvanised 100 8HS 749 192-072 100
19 12 galvanised 100 8HS 749 192-082 100
20 12 galvanised 100 8HS 749 192-092 100
Pipe clamp
15 W1
6 15 galvanised 100 8HS 749 193-002 100
8 15 galvanised 100 8HS 749 193-012 100
10 15 galvanised 100 8HS 749 193-022 100
12 15 galvanised 100 8HS 749 193-032 100
15 15 galvanised 100 8HS 749 193-042 100
18 15 galvanised 100 8HS 749 193-052 100
20 15 galvanised 100 8HS 749 193-062 100
23 15 galvanised 50 8HS 749 193-072 50
25 15 galvanised 50 8HS 749 193-082 50
26 15 galvanised 50 8HS 749 193-092 50
Pipe clamp
20 W1
18 20 galvanised 50 8HS 749 194-002 50
20 20 galvanised 25 8HS 749 194-012 25
25 20 galvanised 25 8HS 749 194-022 25
New in the range
Ideas today for
the cars of tomorrow
© Hella KGaA Hueck & Co.,
Lippstadt
9Z2 999 129-116 SCH/03.10/1.1
Printed in Germany
Hella Limited
Wildmere Industrial Estate
Banbury, Oxon OX16 3JU
Tel.: (0 12 95) 27 22 33
Fax: 0800 783 2571
E-mail: hella.ltd@hella.com
Website: www.hella.co.uk
Hella Ireland Limited
Woodford Business Park
Santry, Dublin 17
Republic of Ireland
Tel.: +353 (1) 8 62 00 00
Fax: +353 (1) 8 62 11 33
E-mail: irlsales@hella.com
Website: www.hella.ie