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Agricultural, Construction and Utility Machinery
New Products
2
Oval 100 X-powerpack work lamp
Xenon (HID) work lamp with integrated ballast unit
New compact design for easy mounting
EMC class 5 according to CISPR25 for absolutely
disturbance free radio and wireless transmission
Watertight system protective rating:
IP6K7 – 6K9K
Close range illumination with clear lens
With AMP 6.3 plug (further plug versions
on request)
Including 500 mm harness, sliding bracket
and bracket for 4-point mounting
Mega Beam X-powerpack work lamp
Xenon (HID) work lamp with integrated ballast unit
New compact design for easy mounting
EMC class 5 according to CISPR25 for absolutely
disturbance free radio and wireless transmission
Watertight system - protective rating: IP6K7 – 6K9K
Close range illumination with structured lens
With AMP 6.3 plug (further plug versions on request)
Including 500 mm harness, sliding bracket and
bracket for 4-point mounting
Series
Series
Series
Series
1GA 996 461-311 12V
1GA 996 461-321 12V, 180° (pendolous)
11GA 996 461-331 24V
1GA 996 461-341 24V, 180° (pendolous)
1GA 996 176-361
12V, close range
with external Xenon (HID) ballast
4th generation
Module 70 X-powerpack
(external ballast unit)
Xenon (HID) work lamp with external ballast unit
EMC class 5 according to CISPR25 for absolutely
disturbance free radio and wireless transmission
Watertight system - protective rating: IP6K7 – 6K9K
Close range illumination with clear lens
Including wiring harness
Ultra Beam X-powerpack work lamp
Xenon (HID) work lamp with integrated ballast unit
New compact design for easy mounting
EMC class 5 according to CISPR25 for absolutely
disturbance free radio and wireless transmission
Watertight system - protective rating:
IP6K7 – 6K9K
Close range illumination with structured lens
With AMP 6.3 plug (further plug versions
on request)
Including 500 mm harness, sliding bracket and
bracket for 4-point mounting
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1GA 998 534-431 12V
1GA 998 534-441 12V, 180° (pendolous)
1GA 998 534-451 24V
1GA 998 534-461 24V, 180° (pendolous)
1GM 996 135-231 12V
1GM 996 135-241 12V, 180° (pendolous)
1GM 996 135-251 24V
1GM 996 135-261 24V, 180° (pendolous)
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Module 70 HB3
Compact work lamp for close range illumination
Surface mounting or built-in version available
With hardened glass lens, free-form refl ector
and clear lens
Including HB3 12V/65W bulb with
1860 lumens
Module 70 LED
Compact LED work lamp with minimum power
consumption
Extremely long service life of the high performance LEDs
Close range illumination with clear lens
Multivoltage: 9 V – 33 V
Incl. connection cable of 2 m, potted cable version
Back of the hosing with large cooling ribs for optimized
heat dissipation
Absolutely dust- and waterproof (IP6K7 – 6K9K)
Generation II > 550 lumens light output, 9 - 33 V
Generation I >180 lumens light output, 9 – 33 V or
36 – 80V
Power consumption: Generation I: 7 W
Generation II: 15 W
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73.8
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Generation II
Mega Beam LED
LED work lamp with minimum power consumption
Extremely long service life of the high performance LEDs
Close range illumination with clear lens
Multivoltage: 9 V – 33 V or 36 V – 80 V
Incl. connection cable of 2 m, potted cable version
Back of the hosing with large cooling ribs for
optimized heat dissipation
Absolutely dust- and waterproof (IP6K7 – 6K9K)
Generation II > 550 lumens light output, 9 - 33 V
Generation I >180 lumens light output, 9 – 33 V or
36 – 80V
Power consumption: Generation I: 7 W
Generation II: 15 W
Generation II
part numbers on request
12V, close range with external Xenon
(HID) ballast 4th generation
1GO 996 176-391
12V, close range, built-in version
1GO 996 176-401
12V, close range, surface mounting
1G0 996 176-701
Generation I, 9 - 33 V
1GM 996 176-721
Generation II, 9 – 33 V
1GM 996 136-101
Generation I, 9 - 33 V
1GM 996 136-111
Generation I, 9 - 33 V,
pendant mounting
1GM 996 136-131
36 - 80 V
Generation I
1GM 996 136-191
Generation II, 9 - 33 V
Module 70 surface mount XENON
Compact HID work lamp for use in cramped conditions
With external ballast unit 4th generation and D1S bulb
Homogenous close range illumination
HID version offers 2.5 times more illuminance than a
halogen work lamp with a power consumption of only
42 Watts
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AS 400
Same as AS 300 but with sturdy housing
made of diecast aluminium
AS 500
Compact, ultra heavy-duty work lamp with special
features for use on mining machinery
MustADD fi ltering system
Heavy duty 3rd generation ballast unit
• D2S bulb
Watertight system-protective rating:
IP6K7 – 6K9K
AS 300
1GA 996 242-501
12 V, close range
1GA 996 242-511
24 V, close range
1GA 996 242-521
24 V, close range, heavy duty bracket
1GA 996 242-531
12 V, close range, heavy duty bracket
pendant mounting
1GA 996 242-541
24 V, long range
1GA 996 242-551
12 V, long range
AS 400
1GA 996 242-10112 V, close range
1GA 996 242-111 24 V, close range
1GA 996 242-127
24 V, long range, heavy duty bracket
1GA 996 261-757
12V, left version
1GA 996 261-767
12V, right version
AS 300
Xenon (HID) work lamp with integrated ballast unit
(4th generation)
Handle recess is integrated in the plastic housing
HID version offers 2.5 times more luminance than
a halogen work lamp with a power consumption
of only 42 Watts
With DEUTSCH plug and 2 m connection cable from
sealed metal screw fi xture (further plug versions
on request)
Special mounting base made of stainless steel with
high sophisticated vibration damping for extreme
impact and vibration loads
Available with close range or long range light
distribution
Available with D1S as well as D2S bulb
Watertight system-protective rating:
IP6K7 – 6K9K
OVAL 100 Xenon Integral
for vertical mounting
Xenon (HID) work lamp with integrated ballast unit
(4th generation)
HID version offers 2.5 times more illuminance than a
halogen work lamp with a power consumption of
only 42 Watts
Vertical mounting on tubes max. Ø28 mm,
min. Ø 15 mm
Close range illumination with clear lens
With DEUTSCH plug
Allowed vertical swivelling +/- 35°
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part numbers on request
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OVAL 100 Xenon Integral with handle
Xenon (HID) work lamp with switch and integrated
ballast unit (4th generation) and D1S bulb
HID version offers 2.5 times more illuminance
than a halogen work lamp with a power
consumption of only 42 Watts
2 different light distributions available:
close range and object illumination
Designed packaging for Xenon (HID)
versions with bracket
Special magnetic base cover available
With AMP plug (further plug versions on request)
OVAL 100 H3 with handle
Measurements same as above
With switch (version without switch on request)
Available either with DEUTSCH plug or grommet
(AMP version on request)
H3 bulb included
Ultra Beam with prism refl ector
Halogen work lamp with optic free lens and prism
refl ector offers a homogenous close range
illumination
For 12V 55W or 24V 70W H3 bulbs (not included)
Available with AMP plug
Other plug and mounting versions on request
1GA 996 261-591
24V, close range
1GA 996 261-611
12V, close range
1GA 996 261-711
12V, close range, with magnetic base
1GA 996 361-781
24V, with magnetic base and
DEUTSCH plug, close range illumination
1GA 996 361-111
12V, with grommet,
close range illumination
1GA 996 361-501
for H3
1GA 997 506-601
for H3
OVAL 100 with prism refl ector
Halogen work lamp with optic free lens and prism
refl ector offers a homogenous close range
illumination
For 12V 55W or 24V 70W H3 bulbs (not included)
Cable entry through grommet
Other plug and mounting versions on request
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Module 60 Work Lamp
Compact dimensions with only 60 mm light
aperture allow easy integration in customized
design solutions
Despite the minimal overall size, it produces
excellent light output and homogenous light
distribution
• Low weight
Protective rating: IP5K4K
Version with HB3 or H9 bulb available
(version with H11 bulb on request)
Built-in version, mounting with 3 screws
Low beam module and high beam module
available as well
Module 90 Work Lamp
Compact work lamp with stylish FF-refl ector
for a homogenous close range light distribution
Light aperture 90 mm
Clear lens for a brilliant appearance
With H9 12V/65W bulb with 2100 lumens
Protective rating: IP5K4K splash waterproof
Refl ector made of diecast aluminium
lens made of hardened glass
Built-in version for mounting with 4 screws
(not included)
Module 90 work lamp is also available as
Xenon version with X-powerpack external ballast unit
C220 Head Lamp Flasher Unit
For surface mounting
With H7 dipped beam optimized as head
lamp for agricultural and construction machines
With H3 bulb for a homogenous, wide and
farreaching illumination of the vision area
without dazzle
With fl asher pointing toward front and rear
• ECE approval
Mounting base can be adjusted 15° to all sides
Version for vertical or horizontal mounting,
centremount or bottom-mount available.
EE = right hand traffi c, LE = left hand traffi c
All available versions are with position lamp
and with DEUTSCH plug –
other plug versions on request
High pressure waterproof - protective rating: IP5K9K
Design II
Design I
centre mount
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1GO 996 163-087
12V H9 bulb, 65 W
1EE 996 174-051
12 V, bottom mount, left
1EE 996 174-061
12 V, bottom mount, right
1LE 996 174-111
12 V, bottom mount, left
1LE 996 174-121
12 V, bottom mount, right
1EE 996 174-137
12V, vertical, centre mount
centre mount versions on request
1GL 998 570-061
12V HB3 bulb 60 W,
close range, design I
1GL 998 570-071
12V H9 bulb, 65 W,close range, design II
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Built-in work lamp 6182
Compact work lamp with stylish
FF-refl ector for a homogenous light distribution
Clear lens for a brilliant appearance
H9 12V/65W bulb with 2100 lumens
Protective rating: IP67
Refl ector made of diecast aluminium
lens made of hardened glass
Built-in version for mounting with 4 screws
(not included)
Available as H11 version as well,
part number on request
Eco 21
Low-cost work lamp for close-range application
Incl. 21 W bulb, 12 V or 24 V
Bulb socket accessible from outside,
including connection cable 500 mm long
FF refl ector in the housing welded with clear lens
Projecting housing edge – to protect the plastic lens
Surface-mounted version for upright mounting
Protective rating: IP5K9K
Light aperture 88 x 88 mm
24W 12V (BA15s) or 37,5 W (GE 893)
12V versions on request
Plastic lens and glass lens versions available
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GE Version
Picador
Built-in work lamp
Compact work lamp with stylish FF-refl ector for
a homogenous close range light distribution
Clear lens version available on request
Refl ector made of polyphenylene sulfi de,
lens made of hardened glass
Protection rating: IP5K4K
Built-in version, mounting with 4 screws
Black rim versions on request
24V version on request
clear lens version
long range illuminaton
part number on request
structured lens version
1GA 996 179-021
12 V, plastic lens, P21W
1GA 996 179-001
24 V, plastic lens, P21W
1GA 996 179-011
24 V, glass lens, P21W
1GA 996 179-037
24 V, amber plastic lens, P21W
GE versions on request
1GA 996 182-001
mid range illumination, H9
1GA 996 082-097
12V, white rim, structured lens
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A maximum of 4 operable reversing spotlights may be
tted per commercial vehicle/trailer.
Variant A:
two additional reversing spotlights at the rear
Variant B:
one additional reversing spotlight per side
Variant C:
two additional reversing spotlights at the rear, plus one
additional reversing spotlight on each side
Eco 21 reversing spotlight
With special type-approval approval E4 23 262
Incl. 21 W bulb, 24 V
12 V version available on request
Bulb socket accessible from outside,
including connection cable 500 mm long
FF refl ector in the housing welded with
pattern-free lens
Projecting housing edge – to protect the
plastic lens
Protective rating: IP5K9K
Ultra Beam reversing spotlight
with clear lens
Different light distribution compared to the
work lamp
With special type-approval (approval number
pending)
Including AMP plug
For pendant and upright mounting
Protective rating: IP6K9K
• GGVS/ADR approved
Only reversing spotlights with a corresponding
type-approval symbol are approved for additional
mounting to the commercial vehicle and trailer.
For further information- refer available brochure (9Z2 999 123-574) or the poster with all available reversing spotlights
Two additional reversing spotlights at the rear for commercial vehicles,
buses and trailers with a length of more than 6 m.
In addition, one reversing spotlight on each side for commercial vehicles,
buses and trailers with a length of more than 6 m.
Here’s how to create optimum visibility conditions.
From July 2006, the legislature permitted a total of four reversing spotlights.
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2ZR 996 179-701
24 V
2ZR 996 506-501
24 V
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9
OVAL 100 with 1+1 electronics
To guarantee increased safety and reduced
machine downtime the 1+1 switch-over system
for double beam versions is available on request.
A special circuit allows to confi gure double beam
work lamps in the way that as soon as one fi lament
fails the second bulb takes over immediately.
The LED readout shows the current status of the bulb.
X-powerpack ballast unit
EMC class 5 according to CISPR25 for absolutely
disturbance free radio and wireless
High-pressure waterproof system (IP6K7-6K9K)
Usable for D1s or D2s Xenon (HID) burners
Usable in combination with different work lamps –
refer pages 16 and 17
Time Delay Relay for Interior lamps
Time delay for 7 sec. and dimming
Connection: Pin1=Door contact, Pin2=Interior lamp,
Pin3=+ Ub, Pin4=GND
With CE approval
Voltage 12 V (9 – 16 V), 24 V on request
Max. Load: 50 W
Dimensions: 30 mm x 62 mm
Connector pin: AMP Faston 6,3 x 0,8
Other time delay durations on request.
ISO/NASO Flasher Unit
Modularity between US and Europe fl asher
units – same connector type
Operational reliability and friendliness
“Simple” usability as hazard warn switch
• IP67
Voltage range 9 – 16 V
Sealed electronic inside the housing
e1 approval for ISO
LED oval combination rear lamp
Rear lamp is equipped with a total of 24 LEDs and
has a clear lens cover
The indicator function has patented electronics for
the indicator failure check.
Horizontally and vertically mounting possible.
The multi-voltage light can be turned through
180 degrees and can be used on both the right
and the left side.
2 body fastening screws and 100 mm harness
are included
ECE and SAE type-approved versions
5HE 010 313-001
12V for interior lamps with bulbs or LEDs
4 DN 009 508-007
ISO
4DN 009 508-017
NASO
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2SD 344 390-017 ECE
2SD 344 390-027 SAE
stop-, tail and fl asher light
2SB 344 390-097 ECE
2SB 344 390-097 SAE
stop-, taillight
2BA 343 390-077 ECE
2BA 343 390-087 SAE
asher
2SA 343 390-037 ECE
2BA 343 390-047 SAE
stoplight
2DA 343 390-057 ECE
2DA 343 390-067 SAE
taillight
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part numbers on request
part numbers on request
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10
Mini Oval LED
With four white LEDs and a red or blue LED which
are arranged behind a brilliant, clear lens.
Ambient lighting with colour LED (blue or red,
as desired) can be switched additionally
Protective rating: IP69
Current consumption 12 V approx. 1.46 A at 6 W
Oval interior Lamp
• Flush mounting
Broad illumination, warm white light
Available with / without reading spotlight (narrow
illumination)
Transparent lens, black housing
Electrical connection through blade connector
Choice of screw type or snap-type fastening
possible
Protective rating: IP3
Interior lamp 4916
Functions: on / off / door
Housing and lens made of plastic
Installation dept 23 mm
Available with clear and black housing
Mounting either with 2 screws or with snap
fastening
Including bulb (C10W, 12V), wire harness (150 mm)
and AMP plug (3 tabs 6.3)
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Reading lamp 4074
With adjustable spot
Including on / off switch
Housing and lens made of impact resistant
plastic
Installation depth 44 mm
Mounting with snap fastening
Including bulb (WY5W, 12V), wire harness
(150 mm) and AMP plug
2JB 343 570-011
with frame and switch
2JB 343 570-011
without frame
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2 JA 964 916-007
grey housing
2 JA 964 916-017
black housing
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2AB 004 074-057
black housing, amber bulb
2AB 004 074-077
grey housing, amber bulb
2JA 009 294-001
12V without spot lamp
2JA 009 294-011
12V with spot lamp and amber LED lamp
2JA 009 294-021
12V with spot lamp
2JA 009 294-241
24V without spot lamp
2JA 009 294-251
24V with spot lamp and amber LED lamp
2JA 009 294-261
24V with spot lamp
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11
Disc Horn – High Tone
12V, 5 amp
• ECE approved
Frequency: 400 Hz
Sound level: 113 dB
Single bolt mounting
With fl at plug connectors 6.3 or Deutsch plug
Electronic Accelerator Pedal
for agricultural and construction equipment vehicles
Combines the trusted Hella sensor technology (APS – angular position sensor)
with the simple mechanical concept
Highly accurate and contact less position measurement through CIPOS technology
(Contact less inductive position sensor)
Individual sensor programming
Customer specifi c “Pedal Plate “ for the pedal lever possible (not part of delivery)
Customer specifi c pedal lever setting also possible
No temperature infl uence and corrosion resistant
Heavy Duty Accelerator Pedal
for medium and heavy commercial vehicles
Combines the trusted Hella sensor technology (APS – angular position sensor)
Highly accurate and contact less position measurement through CIPOS technology
(Contact less inductive position sensor)
Signal behaviour: Two output signals „half scale“
Individually sensor programming
Robust against mechanical tolerances (no calibration of pedal to engine ECU at vehicle
production line necessary)
• High resolution
Robust against magnetic and electromagnetic fi elds
Electronic Floor Mounted
Accelerator Pedal
for trucks, buses and construction machines
Combines the trusted Hella sensor technology (APS – angular position sensor)
Highly accurate and contact less position measurement through CIPOS technology
(Contact less inductive position sensor)
Signal behaviour: Two output signals „half scale“
Individually sensor programming
Robust against mechanical tolerances (no calibration of pedal to engine ECU at vehicle
production line necessary)
• High resolution
Robust against magnetic and electromagnetic fi elds
Kick down function available
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3AL 996 156-007
12V
3AL 996 156-027
12V, with Deutsch plug
3AL 996 156-037
24V, with Deutsch plug
part numbers on request
part numbers on request
part numbers on request
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Signal lamps
Voltage converters
Beacons
Intellegent battery sensor
Relays
Refl ex refl ectors
Head lamps
Horns
Rotary angle sensor
Back-up alarms
nal lamps
Work lamps
Switches
Hella’s large range of lights, electronic and electro mechanic components provides a unique
variety of versions – with a suitable solution for every application in the range somewhere.
Material Handling specifi c products
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Beacons
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eg
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en
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babababa
ba
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ba
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ba
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ba
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tttttt
tt
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er
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y y
y
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se
se
se
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se
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se
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se
se
se
se
se
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ns
ns
ns
ns
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ns
ns
ns
ns
ns
ns
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ns
ns
ns
ns
ns
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ns
ns
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ns
ns
ns
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ns
ns
ns
ns
ns
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s
s
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ns
ns
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n
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ns
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ns
n
ns
ns
s
s
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ns
s
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ns
n
s
s
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o
o
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o
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or
or
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o
o
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o
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13
Material Handling specifi c products
Oval 100 FL
Unique work lamp especially developed for forklifts
With 2 different light distributions that can be
switched separately or simultaneously according
to the needs of the customer. – lower refl ector
offers a homogenous broad ground illumination,
upper refl ector illuminates the high rise rack
The Free-Form (FF) prism refl ector provides a very
broad an homogenous close range illumination with
an optic free lens
Connection with grommet and wire harness
(440 mm), other versions on request
Pendant mounting possible by rotating the lamp
insert 180° (disconnection of the harness group
necessary)
For 2x H3 12 V 55 W or 2x 24 V 70 W bulbs
With hardened glass lens and refl ector made of
aluminium diecast
Protective rate: IP 6K9K
Head lamp for fork lifts
Compact head lamp with hardened glass lens
Low beam (H7) including fl asher lamp (PY21W)
and position lamp (W5W)
Optic free lens for a brilliant appearance
Special bracket for mounting on vertical surfaces
Mounting with 2 M6 screws
Vertical swivelling +4° - +21°
Connection with DEUTSCH plug
Protective rating: IP 6K5K
H
Lower re ector provides a broad and homogeneous ground illumination
Upper re ector offers a concentrated illumination of the high rise rack
1GN 996 361-461
12 V, grommet with wiring harness
1GN 996 361-651
24 V, grommet with wiring harness
1BR 996 171-107
12 V
1BR 996 171-117
24V
14
Material Handling specifi c products
LED rear lamp
LED rear / stop /indicator lamp
with brilliant styling
Multivoltage 9-32 Volts
Very low power consumption
Active thermal control
• ECE approved
Pre-wired with 500 mm or 200 mm of cable
Watertight and vibration resistant
Only on version for horizontal / vertical,
left / right, 12V / 24 V
Lean surface mounting, easy to fi x ,
only 3 holes needed
Led rear / stop / indicator / reverse lamp
without ECE approval separate available
Rotating beacon KLX1
with Hella Xenon technology
Compact, handy design (just 10 cm in height),
and low weight
Symmetrical and homogenous light distribution
on account of special Fresnel optics
Multi-voltage system (10-80 V) for varied
applications
Operating safety with inverse polarity protection
Easy replacement of the plug-type fl ash tubes
Two versions: permanent surface-mounting with
three-point fi xing (in accordance with DIN or US
standard) or magnetic fi xing with plug for cigarette
lighter.
Shock-resistant polycarbonate domes in amber,
red, clear or green fi nishes.
Sturdy bayonet fi xing system with additional
safety screw.
Easy replacement of the plug-in type fl ash tubes,
ash rate 70 +- 15 fl ashes/min
Multi-voltage system: For all vehicles with 12 V
or 24 V system.
Very low current consumption (0.1 – 0.3 A)
Rated power 4 W
Insensitive to vibration.
The KLX 1 is particularly suited to special applications
such as internal transport, construction and industrial
plants, airports and other areas which are not part of
public road traffi c.
The product is not approved for public road traffi c
within the area of the European Union.
2SD 343 910-001
With 500m cable open end
2SD 343 910-017
With 200mm cable
+ AMP-super seal connector
4 function lamp
without ECE approval
part number on request
LE
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2XD 009 224-001
amber dome,
permanent surface mounting
2XD 009 224-011
red permanent surface mounting
2XD 009 224-101
amber dome, magnetic fi xing
2XD 009 224-111
red dome, magnetic fi xing
15
Material Handling specifi c products
K-LED beacon
K-LED beacons can withstand even the toughest
of weather conditions.
System made of circular LED discs with
60 high-performance LEDs each combined with
high-sheen refl ectors
Intensive, homogenous light image with unique
360° warning effectiveness
Alloyed aluminium housing with smooth,
easy-clean light dome
Integrated MulitFLASH system enables
programming of 10 different fl ash sequences
Multivoltage: 9 –32 V
LED colour amber
Modular system in an innovative design with
transparent light domes.
Robust and reliable system of highpower LEDs.
Sturdy aluminium housing in various colours: orange,
silver-coloured and black.
Socket and cover are alloyed, providing optimum
corrosion protection.
Transparent, clear light dome made of PMMA. It is
straightforward to replace.
Reliable locking through bayonet system.
Protective rating: IP 5K4K 9K
Beacons have a self-diagnosis function for the
electronics which helps prevent incorrect handling.
Protection from voltage peaks and inverse polarity.
“Rota Compact” FL beacon and
“Rota Compact” R beacon
Both beacons with an amber dome and a black
base available
Equipped with pipe socket attachment in
accordance with DIN 14620 Form A;
KL Rota Compact FL is equipped with fl exible
attachment and rubber housing
KL Rota Compact R is equipped with fi xed pipe
socket attachment and ABS plastic base.
Interference suppression conducted Class 3
(CISPR25)
Number of revolutions 180 RPM
Power consumption bulb 12 V 55 W or
24 V 70 W
Approvals: ECE-R65, SAE J575, SAE J595,
SAE J845
Protective rating: IP 5K4K, IP 9K
(resistant to high-pressure jet cleaner)
2XD 009 386-011
amber housing
2XD 009 386-111
housing silver
2XD 009 386-411
housing black
2RL 009 506-001
2RL 009 506-007
12 V, fl exible base
2RL 009 506-101
2RL 009 506-107
12V, fi xed pipe socket
2RL 009 506-011
2RL 009 506-017
24 V, fl exible base
Hella Modular Systems - Xenon (HI
D
Ultra Beam
surface mount
Ultra Beam
ush mount
Mega Beam
surface mount
Mega Beam
ush mount
Oval 100
surface mount
Oval 100
ush mount
Module 70
surface mount
Module 70
ush mount
Module 90
ush mount
3 rd generation
ballast unit
4 th generation
ballast unit
1GA 998 534-001 1GA 998 534-221
1GA 998 534-501 1GA 998 534-541
1GM 996 135-001 1GM 996 135-141
1GA 996 161-521
1GM 996 135-501
1 GA 996 161-501 1GA 996 461-151
page 3
1G0 996 176-101
1G0 996 163-021
p
a
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e
3
1G
0
99
6
17
6
10
1
1GA 998 53
1GA 996 161 52
1
1 GA 996 161
D
) Work Lamps
4 th generation
ballast unit
X-powerpack X-powerpack
integral integral external
partnumbers on request
page 5
page 2 1GA 998 534-581
page 2
page 2
page 2
2
2
e
5
2
Hella Fahrzeugteile Austria GmbH
Target Group Agricultural, Construction and Utility Machinery
A-1100 Vienna, Hebbelplatz 5
Tel.: +43(1)606 89 20, Fax: +43(1)606 88 50
Internet: www.hellaagro.com, E-Mail: info-ag-ce@hella.at
Requirements and tests according to Hella standard N67001
Requirement class 3
Protection against penetration Degree of protection IP5KX-
of solid foreign objects DIN 40050-9 and acc. to
including dust SAE J575
2
resp.
Protection against water Splash water test acc. to HN
67007-03
High-pressure cleaner test
acc. to DIN 40050-9 (IPX9K)
and possibly acc. to HN
67007-02 Leak test with
liquids containing tensides
acc. to HN 67007-06
Resistance to Test acc. to HN 67017-02
fogging
Heat resistance in 1 h bei 50°C; headlamps in
operating condition addition 48 h at + 23° in still
air. For KSS
5
in addition 1h
with 80% dirty diffusing lens.
Test acc. to HN 67009-02
and acc. to SAE J575 resp.
test acc. to HN 67009-06
2
High and low temperature Without reflectors 2h at 80° C
resistance, appliance not in +2 h at 40°C;
operation with reflex reflectors 48 h
+65°C + 2h –40°C;
headlamps 2h 90°C + 2h.
–40°
Resistance to temperature Following 30 minutes of
shock operating in moving air,
immersion in water having a
temperature of +20°C
Resistance to
mechanical shock
Resistance to Headlamp must withstand a
free fall dropping test from a height of
30 cm on 6 sides without any
hidden damages
Resistance to Externally mountes headlamp
mechanical impact must withstand penduium
impact from the side with 5
joules without damage
Vibration resistance Wide band random 0,1g
2
/Hz
Test acc. to SAE J575
2
)
Resistance to fuel Test acc. to HELLA-Norm
N 67016-01
Adhesive strenght of the Test acc to DIN EN ISO 2409
coating requirement: Gt 1 bis 2
Corrosion resistance salt Test 144 h SS - DIN 50021
spray fog test (SS)
Condensation water constant Test acc. to DIN 50017 –
atmosphere (KK) device in operation 48 h KK
Modified Corrodite Test acc. to DIN EN ISO 4541
test 1 cycle (only in case of
surfaces chromium-plated for
decorative purposes)
After the tests the function of the devices must still be guaranteed (except evaluations of electrolytic reactions and burning behaviour).
2
) Applies only to U.S. devices
Requirement class 4
Degree of protection IP5KX-
DIN 40050-9 and acc. to
SAE J575
2
resp.
Splash water test acc. to HN
67007-01
High-pressure cleaner test
acc. to DIN 40050-9 (IPX9K)
and possibly acc. to HN
67007-02 Leak test with
liquids containing tensides
acc. to HN 67007-06.
Mud deposit test acc. to HN
67007-05.
Test acc. to HN 67017-02
1 h at 50°C; headlamps in
addition 48h at +23°C in still
air. For KSS
5
in addition 1h
with 80% dirty diffusion lens.
Test acc. to HN 67007-02
and acc. to SAE J575 resp.
test acc. to HN 67009-06
2
.
Without reflectors 2h at 80°C
+ 2h at –40°C;
with reflex reflectors 48h
+65°C + 2h –40°C;
headlamps 2h 90°C +2h
–40°C
Following 15 minutes of
operating in still air,
immersion in water having a
temperature of +20°C
A peak acceleration of 40 g
must be survived without
damage
(50 shocks each in all 3 axes
half-sine form, duration 6 ms)
Headlamp must withstand a
dropping test from a height of
30 cm on 6 sides without any
hidden damages
Externally mounted headlamp
must withstand penduium
impact from the side with 10
joules without damage
Test acc. to SAE J575
2
extended test duration 4h
Test acc. to HELLA-Norm
N 67016-01
Test acc. to DIN 50017 – 48h
requirement; Gt 1 to 2
Test 144 h SS - DIN 50021
Test acc. to DIN 50017 –
48 h – KK
Test acc. to DIN EN ISO 4541
1 cycle (only in case of
surfaces chromium-plated for
decorative purposes)
Requirement class 9
DIN 40050-90 degree of
protection IP5KX and acc. to
SAE J575
2
resp.
High-pressure cleaner test
acc. to DIN 40050-9 (IPX9K)
and possibly acc. to HN
67007-02 Leak test with
liquids containing tensides
acc. to HN 67007-06.
Mud deposit test acc. to HN
67007-05.
Test acc. to HN 67017-02
possibly rain track test acc.
to HN 67007-07.
1 h at 50°C; headlamps in
addition 48h at +23°C in still
air. For KSS in addition 1h
with 80% dirty diffusion lens.
Test acc. to HN 67009-02
and acc. to SAE J575 resp.
test acc. to HN 67009-06
2
.
Without reflectors 1h +80°C
+ 2h –40°C – test acc. to HN
67011-02; with reflex
reflectors: 48h +65°C +2h –
40°C; headlamps 2h +90°C
+2h –40°C – test acc. to HN
67011-03
Following 30 minutes of operation
in moving air, immersion in water
having a temperature of 20°C.
Test acc. to HN 67012-02
DIN EN 60068-2-32 and
SAE J1211
2
resp.
HN 67013-12
Vertical: 5,8g / 16 h -
horizontal: 3,8g / 16 h
with T-cycls 2
Test acc. to DIN 50017 – 48h
requirement; Gt 1 to 2
Test 144 h SS - DIN 50021
(extended test)
Test acc. to DIN 50017 –
48 h – KK
Test acc. to DIN EN ISO 4541
1 cycle (only in case of
surfaces chromium-plated for
decorative purposes)
Requirement class 10
DIN 40050-90 degree of
protection IP5KX and acc. to
SAE J575
2
resp.
High-pressure cleaner test
acc. to DIN 40050-9 (IPX9K)
and possibly acc. to HN
67007-02 Leak test with
liquids containing tensides
acc. to HN 67007-06.
Mud deposit test acc. to HN
67007-05.
Test acc. to HN 67017-02
possibly rain track test acc.
to HN 67007-07.
1 h at 50°C; headlamps in
addition 48h at +23°C in still
air. For KSS in addition 1h
with 80% dirty diffusion lens.
Test acc. to HN 67009-02
and acc. to SAE J575 resp.
test acc. to HN 67009-06
2
.
Without reflectors 1h +80°C
+ 2h –40°C – test acc. to HN
67011-02; with reflex
reflectors: 48h +65°C +2h –
40°C; headlamps 2h +90°C
+2h –40°C – test acc. to HN
67011-03
Following 30 minutes of operation
in moving air, immersion in water
having a temperature of 20°C.
Test acc. to HN 67012-02
Test acc. to HN 67013-09
(40g, 50 shocks each
in all 3 axes, half shine form
duration 6 ms)
DIN EN 60068-2-32 and
SAE J1211
2
resp.
HN 67013-12
Vertical und horizontal:
9,6g / 7 h with T-cycle 2 and
HN 67013-07
Test acc. to DIN 50017 – 48h
requirement; Gt 1 to 2
Test 144 h SS - DIN 50021
(extended test)
Test acc. to DIN 50017 –
48 h – KK
Test acc. to DIN EN ISO 4541
1 cycle (only in case of
surfaces chromium-plated for
decorative purposes)