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Каталог товаров

ELECTRICAL
PLUGTYPE CONNECTIONS
THE COMPLETE RANGE FOR COMMERCIAL VEHICLES, PASSENGER CARS
AND SPECIAL VEHICLES
DETAILED PRODUCT OVERVIEWS WITH ACCESSORIES AND WIRING
DIAGRAMS
ESPECIALLY STURDY PLUG SYSTEMS FOR SPECIAL APPLICATIONS
3
Contents
Chapter overview Page
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
4 – 19
2-pole plug system in accordance with DIN 14 690 20 – 21
3-pole plug systems 22 – 24
4-pole plug system in accordance with DIN 72 575
5-pole plug system (design in accordance with ISO 1724)
25
26
7-pole plug systems 12 V in accordance with ISO 1724
7-pole plug systems 12 V in accordance with ISO 3732
27 – 31
32 – 33
13-pole plug system 12 V in accordance with ISO 11 446 34 – 36
7+6-pole plug system 12 V in accordance with NEN 6120 37
Adapter, cable connection, test plug 12 V 38 – 40
7-pole plug systems 24 V in accordance with ISO 1185 (N-type)
7-pole plug system 24 V in accordance with ISO 3731 (S-type)
41 – 43
44 – 46
15-pole plug system 24 V in accordance with ISO 12 098 47 – 49
Adapters and test plugs 24 V 50 – 51
ABS/EBS plug system 24 V in accordance with ISO 7638 52 – 54
Helical connection cables 55 – 58
Plug systems for special vehicles according to VG 96 923, VG 96 917 and ISO 4165 59 – 63
Pin base for headlights 64 – 65
Trailer connection devices, voltage converters
Trailer connection devices, charge compensation device
66 – 67
68
Notes 69 – 71
4
Product details
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
Illustration Description Voltage
max. load capacity
as socket
Part number PU
Universal cigarette lighter
with light
Type of connection: blade coupling 6.3 mm,
fixed using a green clamping sleeve,
installation opening: Ø 28 mm,
Control panel thickness: max. 2.5 mm
ø 29
53
47,5
ø 23,3
Folding box 12 V 10 A 8EZ 008 021-001 1
Folding box 24 V 5 A 8EZ 008 021-011 1
Application:
These products are used for various special applications. Depending on the version,
the sockets can be installed both inside and outside the vehicle. The plug system
in accordance with ISO 4165 and the power sockets are used for the electrical
connection of different consumers such as e.g. lights, fans, cool boxes, phones,
laptops, portable refrigerators and coffee percolators.
Range advantages:
Simple fi tting
Diff erent connection possibilities
(screw terminals and blade couplings)
Sockets with and without cover
Alloy and plastic versions available
Sockets in accordance with ISO 4165 available with polarity reversal protection
through T-plug connection
Extensions, battery monitors and adapters for consumers in the range
1
5
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
1
Illustration Description Voltage
max. load capacity
as socket
Part number PU
Universal cigarette lighter
without light
Type of connection: blade coupling 6.3 mm,
Fixing by means of a circlip,
installation opening: Ø 23.5 mm,
Control panel thickness: max. 2.5 mm
37.5
53.3
22.9
Folding box 12 V 10 A 8EZ 008 022-001 1
Folding box 24 V 5 A 8EZ 008 022-011 1
Universal cigarette lighter, SAE standard
with light
Type of connection: blade coupling 6.3 mm,
fixed using a red clamping sleeve,
installation opening: Ø 28 mm,
control panel thickness: max. 2.0 mm
Ø 27.8
45
53
Folding box 12 V 8EZ 008 021-021 1
Folding box 24 V 8EZ 008 021-031 1
Universal cigarette lighter, SAE standard
without light
Type of connection: blade coupling 6.3 mm,
fixed using a hexagon nut,
Installation opening: Ø 28 mm,
control panel thickness: max. 2.0 mm
37
53
Ø 27.8
Folding box 12 V 8EZ 008 021-041 1
Folding box 24 V 8EZ 008 021-051 1
6
Illustration Description Voltage
max. load capacity
as socket
Part number PU
Power socket
with light and cover
Type of connection: blade coupling 6.3 mm,
fixed using a green clamping sleeve,
installation opening: Ø 28 mm, control panel
thickness: max. 2.5 mm, installed with 12 V
bulb, an additional bulb must be ordered for
24 V application.
37,5
Ø 22,9
Folding box 12 V 15 A 8JB 008 023-011 1
Power socket
without light with cover
Type of connection: blade coupling 6.3 mm,
fixed using a green clamping sleeve,
installation opening: Ø 28 mm,
Control panel thickness: max. 2.5 mm
53,3
37,5
Ø 23,2
Folding box 24 V 15 A 8JB 008 023-001 1
Power socket
with light and cover
Connection:
Blade coupling 6.3 mm,
Fixing by means of a red clamping sleeve,
installation opening: Ø 28 mm,
Inner diameter: 21.0 mm
53
44
Ø 27,8
Folding box 12 V 20 A for a cable cross-
section of 2.5 mm²
15 A for a cable cross-
section of 1.5 mm²
8JB 008 023-021
Folding box 24 V 8JB 008 023-031
Fixing by means of a green clamping
sleeve
Folding box 24 V 8JB 008 023-041
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
1
7
Illustration Description Voltage
max. load capacity
as socket
Part number PU
Power socket
without light with cover
Connection:
Blade coupling 6.3 mm, fixed using a hexagon
nut,
Installation opening: Ø 28 mm,
Inner diameter: 21.0 mm
53
37
12 / 24 V 20 A for a cable cross-
section
of 2.5 mm²
15 A for a cable cross-
section
of 1.5 mm²
8JB 008 023-051 1
Power socket
without light
Connection:
2 blade couplings 6.3 mm, fixing by means of
a black hexagon nut,
installation opening: Ø 28 mm,
Inner diameter: 21.0 mm
53
37
12 / 24 V 20 A for a cable cross-
section
of 2.5 mm²
15 A for a cable cross-
section
of 1.5 mm²
8JB 008 023-067 160
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
1
8
Illustration Description Electrical connection Part number PU
Sockets in accordance with ISO 4165, alloy
Installation opening: Ø 18.5 mm
Control panel thickness: max. 7 mm
Load capacity: max. 8 A at 24 V
Standard socket
2-pole
22
38
Folding box 1 screw terminal, ground at the housing 8JB 001 946-031 10
Standard socket
2-pole, with additional ground plug
43
22
Folding box 2 blade couplings 6.3 mm 8JB 001 946-041 10
Standard socket
2-pole, with cover
22
48
Folding box 1 screw terminal, ground at the housing 8JB 001 946-021 10
Pro-fit packaging 1 screw terminal, ground at the housing 8JB 001 946-022 1
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
1
9
Illustration Description Electrical connection Part number PU
Socket
2-pole, with cover
22
48
Folding box 1 blade coupling 6.3 mm,
ground at the housing
8JB 001 946-011 10
Socket
2-pole, with cover, with additional ground plug
43.5
22
Folding box 2 blade couplings 6.3 mm 8JB 001 946-051 10
Sockets in accordance with ISO 4165,
polarity reversal protection through T-plug connection, recommended female connector housing
8JD 008 152-021 (10 pcs.), recommended blade terminal sleeves 8KW 701 235-033 (100 pcs.),
installation opening: Ø 18.5 mm, control panel thickness: max. 7 mm, load capacity: max. 16 A at
6 – 24 V
Socket
2-pole, without cover
38,5
Folding box 2 blade couplings 6.3 mm 8JB 001 946-072 10
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
1
10
Illustration Description Electrical connection Part number PU
Socket
2-pole, with hinged cover, cover does not lock in
place
44.5
Folding box 2 blade couplings 6.3 mm 8JB 001 946-082 10
Socket
2-pole, with arresting cover, (the cover remains
in place when opened, the catch is released for
insertion so that the cover automatically closes
when the plug is removed.)
44.5
Folding box 2 blade couplings 6.3 mm 8JB 001 946-092 10
Socket
2-pole, waterproof in accordance with IP 67,
with captive cover, 300 mm cable
2.5 mm², excellently suited for use in boats and near
motors
Temperature range: –40 to +105 °C
Folding box Blade contact and ground sleeve 8JB 001 946-101 1
Socket
2-pole, with cover
42
3523
20
Folding box 2 blade couplings 6.3 mm 8JB 004 777-001 5
Pro-fit packaging 2 blade couplings 6.3 mm 8JB 004 777-002 1
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
1
11
Illustration Description Electrical connection Part number PU
Socket
2-pole, with cover
42
3523
20
Folding box 2 screw terminals 8JB 004 777-011 5
Coupling
for setting up individual extensions for a power
supply to electric appliances and lights.
Load capacity: max. 16 A at 24 V
70
21
Pro-fit packaging 2 blade couplings 6.3 mm 8JA 007 589-061 1
Folding box 2 blade couplings 6.3 mm 8JA 007 589-062 20
Socket
2-pole, without cover
Control panel thickness: max. 3 mm
Installation opening: Ø 23 mm
Load capacity: max. 8 A at 6–24 V
37
52.5
30
Folding box 2 blade couplings 6.3 mm 8JB 002 286-021 10
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
1
12
Illustration Description Electrical connection Part number PU
Socket
2-pole, with cover
Control panel thickness: max. 2 mm
Installation opening: Ø 23 mm,
Load capacity: max. 8 A at 6–24 V
30
59
36
Folding box 2 blade couplings 6.3 mm 8JB 002 286-031 10
Surface-mounted socket
2-pole, without cover, plastic housing
34.2
46
25
Folding box 2 screw terminals 8JB 004 123-001 5
Pro-fit packaging 2 screw terminals 8JB 004 123-002 1
Surface-mounted socket
2-pole, without cover, plastic housing,
version resistant to seawater
34.2
46
25
Folding box 2 screw terminals 8JB 004 123-012 5
Surface-mounted socket
2-pole, with cover, plastic housing
67
24
Folding box 2 blade couplings 6.3 mm 8JB 004 123-032 5
Pro-fit packaging 2 blade couplings 6.3 mm 8JB 004 123-031 1
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
1
13
Illustration Description Electrical connection Part number PU
Plug in accordance with ISO 4165, plastic version
Plug without strain relief
Opening for cable feed: Ø 9.2 mm
Load capacity: max. 18 A at 24 V
57
25
Folding box 2 screw terminals up to 2.5 mm² 8JA 002 262-001 10
Pro-fit packaging 2 screw terminals up to 2.5 mm² 8JA 002 262-003 1
Plug with screw-type strain relief
Opening for cable feed: Ø 9.2 mm
Load capacity: max. 18 A at 24 V
57
25
Folding box 2 screw terminals up to 2.5 mm² 8JA 001 915-001 10
Plug, without strain relief
Opening for cable feed: Ø 7.5 mm
Load capacity: max. 15 A at 24 V
Folding box 2 screw terminals 8JA 001 915-022 10
Plug with solder contacts
and restraint-guided strain relief
Opening for cable feed: Ø 6.5 mm
Load capacity: max. 8 A at 24 V
Folding box 2 solder contacts 8JA 001 915-032 10
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
1
14
Illustration Description Electrical connection Part number PU
Surface-mounted sockets for universal connectors, universal connectors and adapters
Surface-mounted socket
2-pole, without cover, plastic housing
Inner diameter 21 mm,
for universal connectors
Load capacity:
max. 20 A at 24 V (cable cross-section 2.5 mm²)
max. 15 A at 24 V (cable cross-section 1.5 mm²)
Folding box 2 blade couplings 6.3 mm 8JB 004 123-042 5
Surface-mounted triple socket
2-pole, plastic housing
Inner diameter 21 mm,
for universal connectors
Load capacity:
max. 20 A at 24 V (cable cross-section 2.5 mm²)
max. 15 A at 24 V (cable cross-section 1.5 mm²)
85
32.7
95
Ø 21
Polythene bag 8JB 004 123-051 1
Universal connector
for cigarette lighters and power sockets
Safety universal connector
with restraint-guided strain relief, with integrated,
exchangeable 8 A fuse and release catch,
Opening for cable feed 7 mm
Load capacity: max. 8 A at 6–24 V
83
Folding box 2 screw terminals up to 2.5 mm² 8JA 007 589-001 10
Pro-fit packaging 2 screw terminals up to 2.5 mm² 8JA 007 589-002 1
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
1
15
Illustration Description Electrical connection Part number PU
Safety universal connector
with LED and screw-type strain relief, with
integrated, exchangeable 8 A fuse and release catch
Opening for cable feed: 7 mm
Load capacity: max. 8 A at 6–24 V
83
Folding box 2 screw terminals up to 2.5 mm² 8JA 007 589-032 10
Pro-fit packaging 2 screw terminals up to 2.5 mm² 8JA 007 589-031 1
Safety universal connector
with screw-type strain relief, without fuse, release
catch
Opening for cable feed 7 mm
83
Load capacity: 8 A at 24 V
Folding box 2 screw terminals up to 2.5 mm² 8JA 007 589-011 10
Load capacity: 16 A at 24 V
Folding box 2 screw terminals up to 2.5 mm² 8JA 007 589-021 10
Economy universal connector
Opening for cable feed: 5 x 3 mm
Load capacity: max. 8 A at 6–24 V
20.8
67.7
Folding box 2 screw terminals up to 2.5 mm² 8JA 002 252-103 12
Pro-fit packaging 2 screw terminals up to 2.5 mm² 8JA 002 252-101 1
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
1
16
Illustration Description Electrical connection Part number PU
Economy universal connector
Opening for cable feed: Ø 8 mm
Load capacity: max. 8 A at 6–24 V
20.8
67.7
Folding box 2 screw terminals up to 2.5 mm² 8JA 001 921-102 12
Economy universal connector
with restraint-guided strain relief
Opening for cable feed: 5 x 3 mm
20.8
63.5
Pro-fit packaging 2 screw terminals up to 2.5 mm² 8JA 007 158-003 1
Economy universal connector
with restraint-guided strain relief
Opening for cable feed: Ø 8 mm
24
63
Folding box 2 screw terminals up to 2.5 mm² 8JA 004 667-001 10
Universal angled connector
with screw-type strain relief, with integrated,
exchangeable 8 A fuse, can be pivoted completely
through 180 degrees, with sufficient space for
electronics
(dimensions for board: 28.5 x 26.5 x 1.5 mm)
87 22
24
Folding box 2 screw terminals up to 2.5 mm² 8JA 007 589-042 8
Pro-fit packaging 2 screw terminals up to 2.5 mm² 8JA 007 589-041 1
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
1
17
Illustration Description Connection/length Part number PU
Universal angled connector
with screw-type strain relief, with printed rocker
switch O-I and integrated, exchangeable 8 A fuse,
can be pivoted completely through 180 degrees
Folding box 2 screw terminals up to 1.5 mm² 8JA 007 589-152 8
Universal angled connector
with screw-type strain relief with integrated 7.5 A
ATO blade-type fuse and function control by means
of an LED
36.5 32
23
52
21
27
Folding box 2 screw terminals up to 1.5 mm² 8JA 007 589-052 8
Adapters and couplings
Connection cable for adapting standard or cigarette
lighter sockets to standard connectors
Cable: 2 x 0.75 mm²
Safety universal connector with integrated 8 A fuse
Load capacity: max. 8 A at 24 V
83
70
24
21
Polythene bag 4.0 m 8KA 007 589-071 1
Extension cable for adapting standard or cigarette
lighter sockets to cigarette lighter connectors
Cable: 2 x 0.75 mm²
Safety universal connector with integrated 8 A fuse
Load capacity: max. 8 A at 24 V
83
24
27.8
58.2
Polythene bag 4.0 m 8KA 007 589-081 1
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
1
18
Illustration Description Length Part number PU
Helical extension cable for adapting standard or cigarette lighter
sockets to cigarette lighter connectors
Cable: 2 x 0.75 mm²
Safety universal connector with integrated 8 A fuse
Load capacity: max. 8 A at 24 V
83 58.2
27.8
24
Polythene bag 0.6 – 3.0m 8KA 007 589-091 1
Pro-fit packaging 0.6 – 3.0m 8KA 007 589-092 1
Adapter lead for adapting standard sockets to cigarette lighter
connectors
Cable: 2 x 0.75 mm²
Load capacity: max. 8 A at 24 V
58.2
27.8
55
Polythene bag 0.25 m 8KA 007 589-101 1
Pro-fit packaging 0.25 m 8KA 007 589-102 1
Adapter for adapting standard sockets to cigarette lighter connectors.
Load capacity: max. 16 A at 12 / 24 V
Polythene bag 93 mm 8KA 007 589-131 1
Adapter lead for adapting standard or cigarette lighter sockets to 2
standard sockets
Cable: 2 x 0.75 mm²
Safety universal connector with integrated 8 A fuse
Load capacity: max. 8 A at 24 V
83
24
50
Pro-fit packaging 0.12 m 8JB 008 032-001
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
1
19
Illustration Description Length Part number PU
Twin coupling for adapting standard or cigarette lighter sockets to 2
cigarette lighter connectors
Cable: 2 x 0.75 mm²
Safety universal connector with integrated 16 A fuse
Load capacity: max. 2 x 8 A at 24 V
58.2
27.8
83
24
Polythene bag 0.25 m 8JA 007 589-111 1
Pro-fit packaging 0.25 m 8JA 007 589-112 1
Twin coupling for adapting standard or cigarette lighter sockets to 2
cigarette lighter connectors
Load capacity: max.16 A at 12 / 24 V
Polythene bag 65 mm 8JA 007 589-141 1
Battery monitor – protects the battery from total discharge by switching
consumers off in good time, e.g. cool boxes, seat heating, fans and other
mobile 12 V devices when voltage is low. Automatic switch-on once
operating voltage returns to normal level.
Cable: 2 x 0.75 mm² suitable for standard and cigarette lighter sockets,
LED function control and short-circuit protection
Load capacity: max. 8 A at 12 V
24
109
27.8
58.2
Polythene bag 1.0 m 8ES 007 589-121 1
2-pole plug system in accordance with ISO 4165,
cigarette lighters, power sockets and universal connectors
1
20
Product details
2-pole plug system in accordance with DIN 14 690
Illustration Description Electrical connection Part number PU
Socket, alloy,
with captive screw-on cover
Form A
with seal in the screw-on cover, with rubber base for cables
Ø 6...8 mm
27
67
Folding box 2 screw terminals 8JB 002 281-001 1
Pro-fit packaging 2 screw terminals 8JB 002 281-002 1
Application:
This plug system is mainly used for charging batteries on fire brigade vehicles.
Range advantages:
Complete range comprising connector, socket and coupling box
Socket and coupling box with captive cover
Technical data:
Operating temperature: -40 °C to +100 °C
Rated capacity: 6 42 V
Current intensity: max. 16 A
2
21
2-pole plug system in accordance with DIN 14 690
Illustration Description Electrical connection Part number PU
Coupling box, alloy,
with screw-on cover Form B
Seal in the screw-on cover with cable protection sleeve
for cables Ø 6 10 mm
ø 40
80
ø 36
12
Folding box 2 screw terminals 8JA 001 925-001 1
Connector, alloy, form C
with union nut
for cables Ø 6 10 mm
Folding box 2 screw terminals 8JA 001 925-001 1
Accessories
with seal in the screw-on cover, with rubber base for cables
Ø 6–8 mm
ø 30
ø 67
40
ø 6
Folding box 9GD 735 641-032 10
Contact insert
for 2-pole connection in accordance with DIN 14 690
(HELLA part number: 8JA 001 925-001)
Polythene bag 2 screw terminals 9MK 748 467-001 1
2
22
Product details
3-pole plug systems
Illustration Description Electrical connection Part number PU
Socket
black plastic version, DIN 9680,
with rubber grommet
Installation opening: Ø 30 mm
Temperature range: -25°C to +75°C
Waterproof according to IP 54
Folding box 4 x 6.3 mm / 1 x 4.8 mm
Blade couplings
8JB 001 933-011 10
Application:
The 3-pole plug system in accordance with DIN 9680 is used for tractors and
agricultural machinery for the electrical connection of long-term consumers such
as mowing attachments, excavator attachments and sweeping machines with
a max. current consumption of 25 A. The standard does not apply to electrical
connections for the supply of lighting equipment (see ISO 1724). The 3-pole plug
system without standard is used for the transfer of auxiliary functions between the
tractor and the trailer.
Range advantages:
Simple fi tting
Wide range of diff erent connection possibilities (screw terminals and blade couplings)
Sturdy plastic housing with high mechanical strength
Technical data:
Rated capacity: 6 24 V
Current intensity: max. 16 A
3
23
3-pole plug systems
Illustration Description Electrical connection Part number PU
Socket
DIN 9680, with screw-on cover
Temperature range -25°C to +75°C
Waterproof according to IP 54
Folding box 4 x 6.3 mm / 1 x 4.8 mm
Blade couplings
8JB 001 933-042 10
Female connector housing
for 8JB 001 933-011 and -042
Folding box 4 x 6.3 mm / 1 x 4.8 mm
Blade couplings
9MK 180 175-001 20
Connector
black plastic version, DIN 9680,
with rubber seals for cables Ø 8...13 mm
37
72.5
Folding box 4 x 6.3 mm / 1 x 4.8 mm
Blade couplings
8JA 002 263-011 10
Socket
black plastic version,
with rubber seal in the cover
Base: Ø 65 mm (round housing)
47
65
Folding box 3 screw terminals 8JB 001 933-031 1
3
24
Illustration Description Electrical connection Part number PU
Connector
black plastic version,
for cables Ø 6.3...8.3 mm,
with union nut and rubber grommet
50
87.5
Folding box 3 screw terminals 8JA 002 263-031 1
Connector
black plastic version,
for cables Ø 6.3...8.3 mm,
with cable grommet
36
90.5
56
Folding box 3 screw terminals 8JA 002 263-001 1
Rubber base
for cables Ø 6.8 mm,
ø 30
ø 67
40
ø 6
Folding box 9GD 735 641-032 10
3-pole plug systems
3
25
Product details
Application:
The 4-pole plug system in accordance with DIN 72 575 is used for the transfer of
auxiliary functions between the tractor and the trailer.
Range advantages:
Simple fi tting
Sturdy plastic housing with high mechanical strength
Load capacity:
max. 16 A at 6 24 V (cable cross-section 1.5 mm)
max. 25 A at 6 24 V (cable cross-section 2.5 mm)
4-pole plug system in accordance with DIN 72 575
4
Illustration Description Electrical connection Part number PU
Socket
with rubber seal in the cover 90° cable outlet
for cables Ø 7.2 9.0 mm
Operating temperature -40°C to +85°C
61
59.5
40
Folding box 4 screw terminals 8JB 001 944-011 1
Connector
with screw-type strain relief for cables Ø 5 9 mm
56
57.5
Folding box 4 screw terminals 8JA 001 920-011 1
26
Product details
5-pole plug system (design in accordance with ISO 1724)
4
Illustration Description Electrical connection Part number PU
Socket with cover
Base: Ø max. 72 mm,
Temperature range: -25 °C to +75 °C
Folding box 5 screw terminals 8JB 001 940-001 1
Connector
screw-type tension relief and union nut
for cables up to Ø 8 mm
Temperature range: -25 °C to +75 °C
Folding box 5 screw terminals 8JA 001 916-001 1
Application:
The 5-pole plug system is used for the transfer of auxiliary functions between the
tractor and the trailer.
Range advantages:
Simple fi tting
Sturdy plastic housing with high mechanical strength
Load capacity:
max. 16 A at 6 24 V (cable cross-section 1.5 mm)
max. 25 A at 6 24 V (cable cross-section 2.5 mm)
27
Product details
7-pole plug systems 12 V in accordance with ISO 1724
Application:
The 7-pole plug system 12 V is the system most frequently used for electrical
connections between traction vehicle and trailer with 12 V vehicle electric system.
The system is mainly used for applications with average requirements. The system
comprises a regular plug-type connector, type N, in accordance with ISO 1724 and
an auxiliary plug-type connector, type S, in accordance with ISO 3732. The auxiliary
system differs from the normal system by its white housing, contact inserts and
non-interchangeable contact arrangement.
Range advantages:
Economical system for simple applications
Simple fi tting
Wide range of diff erent connection possibilities (screw terminals and blade couplings)
Coupling sockets available
Sockets with rear fog light switch-off available
Load capacity:
Max. 15 A at 12 V
Cable cross-section: max. 1 x 2.5 mm², max 2 x 1.5 mm²
Permissible temperature range: -25 to 70°C ambient temperature
Indicator, le
Rear fog light
Ground
Indicator, right
Stoplights
Le taillight, clearance light, sidelight and licence plate
light
1)
Right taillight, clearance light, sidelight and licence plate
light
1)
Contact assignment for normal plug-type connectors according to ISO 1724, 12 V, 7-pin N
Contact no. Function Cable cross-section Colour of wire insulation
1/ L Indicator, left 1.5 mm
2
2 / 54g Rear fog light 1.5 mm
2
3/31 Ground 2.5 mm
2
4 / R Indicator, right 1.5 mm
2
5/58R Right taillight, clearance light, sidelight and licence plate lighting
1)
1.5 mm
2
6/54 Stoplights 1.5 mm
2
7/58L Left taillight, clearance light, sidelight and licence plate lighting
1)
1.5 mm
2
1)
The licence plate lighting must be connected in such a way that none of its lamps are connected to the two contacts 5 and 7.
Assignment diagram – trailer plug fitting 12 V/7-pin N type ISO 1724
5
28
7-pole plug systems 12 V in accordance with ISO 1724
Illustration Description Electrical connection Part number PU
7-pole plug system in accordance with ISO 1724
Socket: central contact 7/58L as pin
Plug: central contact 7/58L as sleeve
Base: Ø max. 72 mm
Socket
with cover, solid metal version
Contact insert, removable
Folding box 7 screw terminals 8JB 001 941-002 25
Pro-fit packaging 7 screw terminals 8JB 001 941-001 1
with switch-off contact for the rear fog light
on the motor vehicle
Folding box 7 screw terminals with
auxiliary terminal
8JB 001 941-062 10
Socket
with cover, solid metal version
Contact insert, removable
Folding box 7 blade couplings 6.3 mm 8JB 001 941-041 25
Socket
with cover, black plastic version
Contact insert, removable
52
71
71
Folding box 7 blade couplings 6.3 mm 8JB 006 462-001 25
5
29
7-pole plug systems 12 V in accordance with ISO 1724
Illustration Description Electrical connection Part number PU
Socket
with cover, black plastic version
Contact insert, removable
Folding box 7 screw terminals 8JB 001 943-003 25
Pro-fit packaging 7 screw terminals 8JB 001 943-001 1
with switch-off contact for the rear fog light
on the motor vehicle
Folding box 7 screw terminals 8JB 001 943-011 10
Socket base
for cables Ø 8–11 mm, with 180° cable outlet, suitable for
the following sockets:
8JB 001 941-002
8JB 001 941-001
8JB 001 941-062
8JB 001 943-003
8JB 001 943-001
8JB 001 943-011
Folding box 9GD 735 641-001 10
Socket base
for cables Ø 8–11 mm, with 180° cable outlet, suitable for
the following sockets:
8JB 006 462-001
8JB 001 941-041
Folding box 9GD 735 641-051 10
Rubber base
for cables Ø 8–11 mm, with 90° cable outlet, suitable for the
following sockets:
8JB 001 943-003
8JB 001 943-001
8JB 001 943-011
Folding box 9GD 735 641-042 10
5
30
7-pole plug systems 12 V in accordance with ISO 1724
Illustration Description Electrical connection Part number PU
Connector
Metal version, with screw-type strain relief and rubber
grommet
Folding box 7 screw terminals 8JA 001 918-002 25
Folding box 7 blade couplings 6.3 mm 8JA 001 918-011 25
Connector
Metal version, with screw-type strain relief and rubber
grommet, sturdy version
Folding box 7 screw terminals 8JA 001 918-021 25
Connector
black plastic version, with screw-type strain relief and
rubber grommet
Folding box 7 screw terminals 8JA 001 930-003 25
Pro-fit packaging 7 screw terminals 8JA 001 930-001 1
Folding box 7 blade couplings 6.3 mm 8JA 001 930-041 25
Connector
black plastic version, with screw-type strain relief and
rubber grommet, sturdy version
Folding box 7 screw terminals 8JA 001 930-021 25
5
31
7-pole plug systems 12 V in accordance with ISO 1724
Illustration Description Electrical connection Part number PU
Coupling socket
with cover, black plastic version, with screw-type strain
relief, trailer fitting and rubber grommet for 7-wire
extension cables
Folding box 7 screw terminals 8JB 001 939-001 10
Connector
black plastic version, folding version with strain relief,
contact insert and union nut,
included individually
Folding box 7 screw terminals 8JA 005 476-002 5
Industrial packaging 7 screw terminals 8JA 005 476-001 100
Illustration Description Diameter Part number PU
Sleeve for 7-pin connector
not for 8JA 001 918-021 und 8JA 001 930-021
Polythene bag Ø 10.2 mm 9GD 179 708-001 10
Polythene bag Ø 16.2 mm 9GD 179 708-011 10
Polythene bag Ø 13.2 mm 9GD 179 708-021 10
Polythene bag Ø 2x 6.5 mm 9GD 179 708-031 10
Polythene bag Ø 8.5 mm 9GD 179 708-041 10
5
32
7-pole plug systems 12 V in accordance with ISO 3732
5
Product details
Application:
The 7-pole plug system 12 V is the system most frequently used for electrical
connections between traction vehicle and trailer with 12 V vehicle electric system.
The system is mainly used for applications with average requirements. The system
comprises a regular plug-type connector, type N, in accordance with ISO 1724 and
an auxiliary plug-type connector, type S, in accordance with ISO 3732. The auxiliary
system differs from the normal system by its white housing, contact inserts and
non-interchangeable contact arrangement.
Range advantages:
Economical system for simple applications
Simple fi tting
Wide range of diff erent connection possibilities (screw terminals and blade couplings)
Coupling sockets available
Sockets with rear fog light switch-off available
Load capacity:
Max. 15 A at 12 V
Cable cross-section: max. 1 x 2.5 mm², max 2 x 1.5 mm²
Permissible temperature range: -25 to 70°C ambient temperature
Reverse light
1)
Reserved for future applications
Ground for circuit contact no. 4
Power supply (permanent plus)
Power supply controlled via the ignition switch
Ground for circuit contact no. 6
Reserved for future applications
Contact assignment for auxiliary plug-type connectors according to ISO 3732, 12 V, 7-pin S
Contact no. Function Cable cross-section Colour of wire insulation
1 Reverse light
1)
1.5 mm
2
2 Reserved for future applications not prescribed No cable or blue
3 Ground for circuit contact no. 4 2.5 mm
2
4 Power supply (permanent plus) 2.5 mm
2
5 Reserved for future applications 1.5 mm
2
6 Power supply via the ignition switch 2.5 mm
2
7 Ground for circuit contact no. 6 2.5 mm
2
1)
The ground for this contact is usually contact no. 3 of the 12 V, 7-pin N type plug connector in accordance with ISO 1724.
Assignment diagram – trailer plug fitting 12 V/7-pin S type ISO 3732
33
7-pole plug systems 12 V in accordance with ISO 3732
Illustration Description Electrical connection Part number PU
7-pole plug system in accordance with ISO 3732
Socket: central contact 7/58L as sleeve
Plug: central contact 7/58L as pin,
Base: Ø max. 72 mm
Socket
black plastic version with light-grey cover, contact insert
can be removed
Folding box 7 screw terminals 8JB 001 943-041 25
Connector
light-grey plastic version, with screw-type strain relief and
rubber grommet
Folding box 7 screw terminals 8JA 001 930-031 25
Coupling socket
black plastic version with light-grey cover, with screw-type
strain relief, trailer fitting and rubber grommet for 7-wire
extension cables
61
108
Folding box 7 screw terminals 8JB 006 464-001 10
Socket base
for cables Ø 8–11 mm, with 180° cable outlet
Folding box 9GD 735 641-001 10
Rubber base
for cables Ø 8–11 mm, with 90° cable outlet
Folding box 9GD 735 641-042 10
5
34
Product details
13-pole plug system 12 V in accordance with ISO 11 446
Application:
The 13-pole 12 V plug system was developed at the end of the 1980s. The large
number of poles compared with the 7-pole system allows all the lighting and
auxiliary functions to be transferred using only one plug. The system is continually
replacing the older plug-type connector generation on account of its advantages,
particularly with regard to waterproofness, stability, contact reliability and easy
handling thanks to the bayonet closure.
Range advantages:
Easy handling thanks to the bayonet closure
Simple fi tting
Tightness in accordance with protection class IP 54K
Sockets with rear fog light switch-off available
Load capacity:
max. 16 A at 6 24 V (cable cross-section 1.5 mm
2
)
max. 25 A at 6 24 V (cable cross-section 2.5 mm
2
)
Permissible temperature range: -40 to 85°C
Illustration Description Electrical connection Part number PU
Socket with cover
black plastic version
With removable contact insert, rubber base and rubber seal
in the cover
49
71
64
Folding box 13 screw terminals 8JB 005 949-001 1
With switch-off contact for the rear fog light on the motor
vehicle
Folding box 13 screw terminals with
auxiliary terminal
8JB 005 949-011 1
Pro-fit packaging 13 screw terminals with
auxiliary terminal
8JB 005 949-012 1
6
35
13-pole plug system 12 V in accordance with ISO 11 446
Illustration Description Electrical connection Part number PU
Connector
black plastic version with rubber seal, union nut and
bayonet closure
Folding box 13 screw terminals 8JA 005 951-001 1
Folding box 13 screw terminals 8JA 005 951-027 16
Pro-fit packaging 13 screw terminals 8JA 005 951-003 1
Connector
black plastic version, click-version,
including park socket
Polythene bag 13 screw terminals 8JA 005 951-041 1
Park socket
black plastic version with blue cover, for protecting the
13-pole connector when the trailer is parked
Folding box 8HG 005 953-001 1
6
36
Assignment diagram – trailer plug fitting 12 V/13-pin ISO 11446
Contact assignment for plug-type connectors according to ISO 11446, 12 V, 13-pin
Contact no. Function Cable cross-section Colour of wire insulation
1 Indicator, left 1.5 mm
2
2 Rear fog light 1.5 mm
2
3
1)
Ground for contacts no. 1 to 8 2.5 mm
2
4 Indicator, right 1.5 mm
2
5 Right taillight, clearance light, sidelight and licence plate lighting
2)
1.5 mm
2
6 Stoplights 1.5 mm
2
7 Left taillight, clearance light, sidelight and licence plate lighting
2)
1.5 mm
2
8 Reverse light 1.5 mm
2
9 Power supply (permanent plus) 2.5 mm
2
10 Power supply via the ignition switch 2.5 mm
2
11
1)
Ground for contact no. 10 2.5 mm
2
12 Reserved for future applications not prescribed not prescribed
13
1)
Ground for contact no. 9 2.5 mm
2
1)
The 3 ground cables must not be connected conductively in the trailer.
2)
The licence plate lighting must be connected in such a way that none of its lamps are connected to the two contacts 5 and 7.
Power supply (permanent plus)
Power supply (switched with ignition switch)
Rear fog light
Ground (for circuit contact no.10)
1)
Reserved for future applications
Reverse light Le taillight, clearance light, sidelight and licence plate light
2)
Indicator, le
Stoplights
Indicator, right
Right taillight, clearance light, sidelight and licence
plate light
2)
Ground
(for circuit contact no. 9)
1)
Ground
(for circuit contact no. 1 to
8)
1)
8
12
11
10
13
9
6
7
2
1
3
4
5
6
37
7+6-pole plug system 12 V in accordance with NEN 6120
7
Application:
Plug system for the electrical connection of traction and trailer vehicles can be used
for both 7 and 13-pole applications.
Range advantages:
Compatible with standard ISO 1724
Simple and rational fi tting
Socket contains micro-switch with changeover function for switching the rear
fog light, the parking system and/or trailer detection
Load capacity:
Operating temperature: -25 to 75 °C
Load capacity max. 20 A (with 2.5 mm² cable)
Product details
Illustration Description Electrical connection Part number PU
Socket
7+6-pole, black plastic version, rubber seal in the cover,
with micro-switch
Compatible with MULTICON and WeSt connectors
64
72
Folding box 13 screw terminals 8JB 005 949-031 1
Connector
7+6-pole, black plastic version, with rubber seal and union
nut for cables
Ø 11.5 ...14.0 mm
Compatible with WeSt sockets.
Not suitable for MULTICON sockets.
Folding box 13 screw terminals 8JA 005 951-061 1
38
Adapter, cable connection, test plug 12 V
Product details
Illustration Description Length Part number PU
Extremely short adapter from 13-pole socket (ISO 11446)
on the traction vehicle to 7-pin plug (ISO 1724) on the trailer
cable.
Round cover in accordance with ISO 11446 protects from
soiling and damage, insertion aid for single-hand operation,
splashwater protection in accordance with IP 54, nickel-
plated contacts (corrosion protection and constant low
insertion forces), low weight load of the 13-pole socket
(only 99 g), load capacity: max. 16 A at 12 V
46
56.6
Folding box
57 mm 8JA 008 969-001 1
Short adapter
from 13-pole socket (ISO 11446) on the traction vehicle to
7-pin plug (ISO 1724) on the trailer cable
Load capacity: max. 16 A at 12 V
62
91
Folding box 120 mm 8JA 005 952-011 1
Pro-fit packaging 120 mm 8JA 005 952-013 1
Application:
Adapter from 13-pole socket (ISO 11446) on the traction vehicle to 7-pin plug
(ISO 1724) on the trailer cable.
Adapter from 7-pole socket (ISO 1724) on the traction vehicle to 13-pin plug (ISO
11446) on the trailer cable.
Cable connection 7-pole (ISO 1724)
UK short adapter from 13-pole socket (ISO 11 446) on the traction vehicle to two
7-pin plugs (ISO 1724 + ISO 3732) on the trailer cables.
Test plug for 7-pole sockets (ISO 1724) and 13-pole sockets
(ISO 11 446)
8
39
Adapter, cable connection, test plug 12 V
Illustration Description Length Part number PU
Adapter
from 13-pole socket (ISO 11446) on the traction vehicle to
7-pin plug (ISO 1724) on the trailer cable With trailer fitting
on the 7-pole coupling socket
Folding box 0.25 m 8JA 005 952-001 1
"UK" short adapter
from 13-pole socket (ISO 11 446) on the traction vehicle to
2 x 7-pin plugs (ISO 1724 + ISO 3732)
Folding box 89 mm 8JA 179 368-001 1
Short adapter
from 13-pole socket (ISO 11446) on the traction vehicle to
13-pin plug (ISO 1724) on the trailer cable
49
57
63,3
106,4
Ø 41,2
Folding box 106 mm 8JA 005 952-091 1
Super-short adapter
from 7-pole socket (ISO 1724) on the traction vehicle to
13-pin plug (ISO 11446) on the trailer cable.
Folding box 57 mm 8JA 008 969-011 1
8
40
Adapter, cable connection, test plug 12 V
Illustration Description Length Part number PU
Mini-short adapter
from 7-pole socket (ISO 1724) on the traction vehicle to
13-pin plug (ISO 11446) on the trailer cable
100
Folding box 100 mm 8JA 008 981-001 1
Cable connection
7-pole, 12 V, "N" (ISO 1724) sheathing:
PVC cable cross-sections: 6 x 1.0 mm² + 1 x 1.5 mm² with
2 screw-on plastic connectors
Polythene bag 3 m 8KA 002 185-061 1
Test plug
for testing 7-pole sockets 12 V (ISO 1724) function display
with LEDs 7-pole, 12 V
Folding box 8PD 004 508-001 1
Test plug
for testing 13-pole sockets 12 V (ISO 11446) function display
with LEDs 13-pole, 12 V
Folding box 8PD 007 216-001 1
8
41
7-pole plug systems 24 V in accordance with ISO 1185 (N-type)
9
Application:
The 7-pole 24 V plug system is currently the most widespread system for the
electrical connection between traction vehicle and trailer or prime mover and semi-
trailer in the commercial vehicles field. The system is mainly used for applications
with average requirements. The system comprises a regular plug-type connector,
type N, in accordance with ISO 1185 and an auxiliary plug-type connector, type S, in
accordance with ISO 3731. The auxiliary system differs from the normal system by
its white housing, contact inserts and non-interchangeable contact arrangement.
Range advantages:
Economical system for simple applications
Simple fi tting
Wide range of diff erent connection possibilities (screw terminals and blade couplings)
Housing parts made of sturdy materials (aluminium, break-proof plastic)
Load capacity:
max. 20 A (with 2.5 mm² cable)
max. 15 A (with 1.5 mm² cable)
Permissible temperature range: -25 to 75°C
Product details
Ground
Le taillight, clearance light, sidelight and licence plate
light
1)
Indicator, le
Stoplights
Right taillight, clearance light, sidelight and licence plate
light
1)
Brake control for trailer
Assignment diagram – trailer plug fitting 24 V/7-pin N type ISO 1185
31-pin contact/socket-pin; 31-pin contact/plug-sleeve
Contact assignment for normal plug-type connectors according to ISO 1185, 24 V, 7-pin N
Contact no. Function Cable cross-section Colour of wire insulation
1/31 Ground 2.5 mm
2
2/58L Left taillight, clearance light, sidelight and licence plate lighting
1)
1.5 mm
2
3/L Indicator, left 1.5 mm
2
4/54 Stoplights 1.5 mm
2
5/R Indicator, right 1.5 mm
2
6/58R Right taillight, clearance light, sidelight and licence plate lighting
1)
1.5 mm
2
7/54g Control trailer brake 1.5 mm
2
1)
The licence plate lighting must be connected in such a way that none of its lamps are connected to the two contacts 2 and 6.
Indicator, right
42
9
Illustration
Description
Electrical connection Part number PU
Socket
Metal version, with cable grommet for cables
Ø 9.5 ... 12.5 mm
Folding box
7 screw terminals 8JB 003 833-001 10
Folding box
7 blade couplings 6.3 mm 8JB 003 833-031 10
Folding box
16 blade couplings 6.3 mm
(5 x 2-fold/2 x 3-fold)
8JB 003 833-011 10
Socket
Plug, plastic version, with cable grommet for cables
Ø 9.5 ... 12.5 mm
Folding box
7 screw terminals 8JB 008 085-001 10
Folding box
7 blade couplings 6.3 mm 8JB 008 085-021 10
Folding box
16 blade couplings 6.3 mm
(5 x 2-fold/2 x 3-fold)
8JB 008 085-041 10
Cable grommet
for cables Ø 9.5 ... 12.5 mm.
Folding box
9GD 735 641-012 10
7-pole plug systems 24 V in accordance with ISO 1185 (N-type)
43
7-pole plug systems 24 V in accordance with ISO 1185 (N-type)
Illustration Description Electrical connection Part number PU
Connector
Metal version, with high-strength cable gland, interior seal
for cables Ø 9.2 ... 11.5 mm
Folding box 7 screw terminals 8JA 003 831-001 10
Folding box 7 blade couplings 6.3 mm 8JA 003 831-011 10
Connector
Plug, plastic version, with cable grommet for cables
Ø 8.0 ... 12.0 mm
DIN
31
58L
L
54
R
58R
ZEN
ISO
1
2
3
4
5
6
7
SAE
WHT
BLK
YEL
RED
GRN
BRN
BLU
Folding box 7 screw terminals 8JA 008 084-001 10
Folding box 7 blade couplings 6.3 mm 8JA 008 084-021 10
9
44
7-pole plug system 24 V in accordance with ISO 3731 (S-type)
Ground
Not assigned
Reverse light
Power supply (permanent plus)
Power supply (switched with ignition switch)
Rear fog light
Assignment diagram – trailer plug fitting 24 V/7-pin S type ISO 3731
31-pin contact/socket-sleeve; 31-pin contact/plug-pin
Contact assignment for auxiliary plug-type connectors according to ISO 3731, 24 V, 7-pin S
Contact no. Function Cable cross-section Colour of wire insulation
1 Ground 2.5 mm
2
2 Reserved for future applications 1.5 mm
2
3 Reverse light 1.5 mm
2
4 Power supply (permanent plus) 2.5 mm
2
5 Control via ground 1.5 mm
2
6 Power supply via the ignition switch 2.5 mm
2
7 Rear fog light 1.5 mm
2
Control via ground
Product details
Application:
The 7-pole 24 V plug system is currently the most widespread system for the
electrical connection between traction vehicle and trailer or prime mover and semi-
trailer in the commercial vehicles field. The system is mainly used for applications
with average requirements. The system comprises a regular plug-type connector,
type N, in accordance with ISO 1185 and an auxiliary plug-type connector, type S, in
accordance with ISO 3731. The auxiliary system differs from the normal system by
its white housing, contact inserts and non-interchangeable contact arrangement.
Range advantages:
Economical system for simple applications
Simple fi tting
Wide range of diff erent connection possibilities (screw terminals and blade couplings)
Housing parts made of sturdy materials (aluminium, break-proof plastic)
Load capacity:
max. 20 A (with 2.5 mm² cable)
max. 15 A (with 1.5 mm² cable)
Permissible temperature range: -25 to 75°C
9
45
7-pole plug system 24 V in accordance with ISO 3731 (S-type)
Illustration Description Electrical connection Part number PU
Socket
Metal version, with cable grommet for cables
Ø 9.5 ... 12.5 mm.
Folding box
7 screw terminals 8JB 003 834-001 10
Folding box
7 blade couplings 6.3 mm 8JB 003 834-031 10
Folding box
16 blade couplings 6.3 mm
(5 x 2-fold/2 x 3-fold)
8JB 003 834-021 10
Socket
Plug, plastic version, with cable grommet for cables
Ø 9.5 ... 12.5 mm
Folding box
7 screw terminals 8JB 008 085-011 10
Folding box
7 blade couplings 6.3 mm 8JB 008 085-031 10
Folding box
16 blade couplings 6.3 mm
(5 x 2-fold/2 x 3-fold)
8JB 008 085-051 10
Cable grommet
for cables Ø 9.5 ... 12.5 mm.
Folding box
9GD 735 641-012 10
9
46
Illustration Description Length Part number PU
Connector
Metal version, with high-strength cable gland, interior seal
for cables Ø 9.2 ... 11.5 mm
120
38.5
61
Folding box 7 screw terminals 8JA 003 832-001 10
Folding box 7 blade couplings 6.3 mm 8JA 003 832-011 10
Connector
Plug, plastic version, with cable grommet for cables
Ø 9.5 ... 12.5 mm
120
38.5
60
60
Folding box 7 screw terminals 8JA 008 084-011 10
Folding box 7 blade couplings 6.3 mm 8JA 008 084-031 10
7-pole plug system 24 V in accordance with ISO 3731 (S-type)
9
47
10
Product details
Application:
The 15-pole plug system is the modern system for the transfer of lighting and
auxiliary functions in 24 V vehicle electric systems.
On account of its technical advantages, such as reliable contacting and
waterproofness, the system is used by many leading commercial vehicle
manufacturers for OE applications. The system is increasingly replacing the older
7-pole plug-type connector generations. The plug-type connectors are suitable for
ADR / GGVS applications.
Range advantages:
The system meets the high requirements on modern trailer plug-type
connectors in accordance with ISO 4091
High-grade lamella contacts with crimp connection
Simple fi tting
Crimp connection for OE applications
Screw-type connection for spare part applications
Load capacity:
max. 16 A at 6 24 V (cable cross-section 1.5 mm
2
)
max. 25 A at 6 24 V (cable cross-section 2.5 mm
2
)
Illustration
Description
Electrical connection Part number PU
Socket
sturdy plastic version with cover, ADR/GGVS tested, with
rubber seals and nickel-plated contact pins, made of glass
fibre reinforced polyamide, high-strength cable gland of the
cable outlet
Installation opening: Ø 54 mm,
for cable diameters: 12–18 mm,
Contact pins: 12 x 1.5 mm
2
+ 3 x 2.5 mm
2
102
74.6
87.5
8.4
50
Folding box 15 screw terminals 8JB 007 242-011 1
Folding box 15 crimped/solder
connections
8JB 007 242-021 1
15-pole plug system 24 V in accordance with ISO 12 098
48
10
15-pole plug system 24 V in accordance with ISO 12 098
Illustration
Description
Electrical connection Part number PU
Connector
ADR / GGVS tested, with rubber seals and nickel-plated
contact bushings, made of glass fibre reinforced polyamide,
mechanical strain relief, safe latching in place through non-
rusting metal hoop
for cable diameters: 12–18 mm
Contact bushings: 12 x 1.5 mm
2
+ 3 x 2.5 mm
2
118.5
71
95
Folding box 15 screw terminals 8JA 007 241-021 1
Folding box 15 crimped/solder
connections
8JA 007 241-031 1
Park socket
for 15-pole 24 V connectors 8JA 007 241-021 and -031
Installation opening: Ø 54 mm
95
74.6
87.5
8.4
62
Folding box 8HG 007 647-001 1
Crimped/solder contact pin set
(12 x 1.5 mm
2
+ 3 x 2.5 mm
2
)
for socket 8JB 007 242-021
9MK 726 761-811 1
Crimped/solder contact bushings set
(12 x 1.5 mm
2
+ 3 x 2.5 mm
2
)
for connector 8JA 007 241-031
9MK 726 761-821 1
Professional crimping tool
for crimp contact pins and sleeves with cross-sections
of 1.5–6.0 mm
2
8PE 863 807-001 1
49
Contact assignment for plug-type connectors according to ISO 12098, 24 V, 15-pin
Contact no. Function Ø cable Colour of wire insulation
1 Indicator, left 1.5 mm
2
2 Indicator, right 1.5 mm
2
3 Rear fog light 1.5 mm
2
4 Ground for contacts 1–3 and 5–12 2.5 mm
2
5
Left taillight, clearance light, sidelight and
licence plate lighting
1)
1.5 mm
2
6
Right taillight, clearance light, sidelight and
licence plate lighting
1)
1.5 mm
2
7 Stoplights 1.5 mm
2
8 Reverse light 1.5 mm
2
9 Permanent power supply (+ 24 V) 2.5 mm
2
10 Sensor for brake pad wear indication 1.5 mm
2
11 Display for spring-loaded brake 1.5 mm
2
12 Axle lift 1.5 mm
2
13 Ground for data cables 14 and 15 2.5 mm
2
14 CAN H 1.5 mm
2
15 CAN L 1.5 mm
2
1)
The licence plate lighting must be connected in such a way that none of its lamps are connected to the two contacts 5 and 6.
Data communication CAN L
Reverse light, reverse lock
Stoplight
Data communication CAN H
Le taillight, clearance light, sidelight and licence plate
light
1)
Power supply (+24 V) Brake pad wear sensor
Ground (for circuit contact 14 and 15)
Display for spring-loaded brake
Rear fog light
Axle li tting
Indicator, le
Indicator, right
Right taillight, clearance light, sidelight and licence plate
light
1)
8
1
15
Ground (for circuit contact 1–3 and 5–12)
10
Assignment diagram – trailer plug fitting 24 V/15-pin ISO 12098
50
11
Adapters and test plugs 24 V
Product details
Applications:
Adapter solutions from 15-pole socket (ISO 12098) on the traction vehicle to two
7-pin sockets (ISO 1185 + ISO 3731) on the trailer
Test plug 24 V
Illustration Description Length Part number PU
Adapter lead
from 15-pole socket (ISO 12098) on the traction vehicle to
two 7-pin sockets (ISO 1185 + ISO 3731) on the trailer, with
15-pole plastic connector and 7-pole metal connectors
Cable diameter: 8.7 mm
Outer Ø of coil: 50 mm
Sheathing: polyurethane
Folding box max. 400 mm 8JA 005 952-041 1
Adapter lead
from 15-pole socket (ISO 12098) on the traction vehicle
to two 7-pin sockets (ISO 1185 + ISO 3731) on the trailer,
with 15-pole plastic connector and moulded 7-pole plastic
connectors for absolute waterproofness1 (protective rating
IPX9K for the cable outlet)
Cable diameter: 8.8 mm
Outer Ø of coil: 48 mm
Sheathing: polyurethane
ø 66
325 ± 50
51
116
Folding box max. 400 mm 8JA 005 952-081 1
51
11
Adapters and test plugs 24 V
Illustration Description Length Part number PU
Short adapter
from 15-pole socket (ISO 12 098) on the traction vehicle to
two 7-pin plugs (ISO 1185 + ISO 3731) on the trailer made of
glass fibre reinforced polyamide
154
108
57.5
Folding box 155 mm 8JA 005 952-061 1
Test plug
for testing 7-pin sockets
according to ISO 1185/normal version
Folding box 81 mm 8PD 004 508-011 1
Test plug
for testing helical connection cables
according to ISO 1185/normal version
Folding box 89 mm 8PD 004 508-021 1
Test plug
for testing ABS sockets
Folding box 110 mm 8PD 004 508-031 1
52
12
ABS/EBS plug system 24 V in accordance with ISO 7638
Product details
Application:
This plug system is used with almost all commercial vehicles using ABS/EBS
systems. The plug-type connectors are suitable for ADR / GGVS applications.
Range advantages:
The system meets the high requirements on modern trailer plug-type
connectors in accordance with ISO 4091
High-grade lamella contacts with crimp connection
Simple fi tting
Crimp connection for OE applications
Screw-type connection for spare part applications
Load capacity:
max. 16 A at 24 V (cable cross-section 1.5 mm
2
)
max. 25 A at 24 V (cable cross-section 2.5 mm
2
)
max. 30 A at 24 V (cable cross-section 4.0–6.0 mm
2
)
Solenoid control valves plus
Electronics plus
Electronics minus
Solenoid control valves minus
Assignment diagram – trailer plug fitting ABS/EBS 24 V / 5/7-pin ISO 7638-1
Contact assignment for plug-type connectors according to ISO 7638-1, ABS/EBS 24 V
Contact no. Function Cable cross-section Colour of wire insulation
1 Solenoid valve plus 4 mm
2
2 Electronics plus 1.5 mm
2
3 Electronics minus 1.5 mm
2
4 Solenoid valve minus 4 mm
2
5 Warning device
1)
1.5 mm
2
6 CAN H
2)
1.5 mm
2
7 CAN L
2)
1.5 mm
2
1)
The warning device is triggered via contact no. 5. Under normal operating conditions, this contact’s circuit in the trailer is open.
2)
According to ISO 11992-1 and ISO 11992-2.
Warning device
Data communication CAN L
Data communication CAN H
53
ABS/EBS plug system 24 V in accordance with ISO 7638
Illustration Description Electrical connection Part number PU
Socket
with cover, ADR/GGVS tested, with rubber seals and
nickel-plated contact pins, made of glass fibre reinforced
polyamide, high-strength cable gland of the cable outlet
Installation opening: Ø 54 mm
for cable diameters: 9–16 mm
Contact pins: 5 x 1.5 mm
2
+ 2 x 4 mm
2
+ 2 x 6 mm
2
and 2 blind plugs
102
74.6
87.5
8.4
50
Folding box Screw terminals 8JB 007 645-031 1
Folding box Crimp/Solder connections 8JB 007 645-021 1
Connector
ADR / GGVS tested, with rubber seals and nickel-plated
contact bushings, made of glass fibre reinforced polyamide,
mechanical strain relief, safe latching in place through non-
rusting metal hoop
for cable diameters: 11–13 mm
Contact bushings: 5 x 1.5 mm
2
+ 2 x 4 mm
2
+ 2 x 6 mm
2
and 2 blind plugs
71
95
118.5
Folding box Screw terminals 8JA 007 644-051 1
Folding box Crimp/Solder connections 8JA 007 644-041 1
Park socket
for ABS /EBS 24 V connectors 8JA 007 644-041 and -051
Installation opening: Ø 54 mm
made of glass fibre reinforced polyamide
95
74.6
87.5
8.4
62
Folding box 8HG 007 647-001 1
12
54
ABS/EBS plug system 24 V in accordance with ISO 7638
Illustration Description Electrical connection Part number PU
Crimped/solder contact pin set
(5 x 1.5 mm
2
+ 2 x 4 mm
2
+ 2 x 6 mm
2
and 2 blind plugs) for
socket 8JB 007 645-021
9MK 726 762-831 1
Crimped/solder contact bushings set
(5 x 1.5 mm
2
+ 2 x 4 mm
2
+ 2 x 6 mm
2
and 2 blind plugs) for
connector 8JA 007 644-041
9MK 726 759-831 1
Professional crimping tool
for crimp contact pins and sleeves with cross-sections
of 1.5–6.0 mm
2
8PE 863 807-001 1
12
55
Helical connection cables
13
Application:
Helical connection cables are used for the electrical connection between traction
vehicles and semi-trailers in the commercial vehicles field.
Range advantages:
Wide range of products for all common applications
Cable sheathing in a choice of polyurethane or Hytrel
Extremely resistant to cold, heat and infl uence of the weather
High resistance to oils and chemicals
Very good reversed bending properties
Excellent reset behaviour
7-pole connector in a choice of metal or plastic
Product details
Illustration Description ISO
Cross-section
in mm
2
Material Part number PU
Coiled connection cables, 12 V
7-pole
max. working length 4 m
with 2 screw-on metal connectors
1724, 6722 6 x 1.0 + 1 x 1.5 Polyurethane 8KA 004 797-021 1
56
13
Helical connection cables
Illustration Description ISO
Cross-section
in mm
2
Material Part number PU
Helical connection cable, 24 V
7-pole
max. working length 4 m,
with 2 screw-on plastic connectors
with anti-kink sleeves 1185 "N", 6722 6 x 1.0 + 1 x 1.5 Polyurethane 8KA 004 797-041 1
with anti-kink sleeves 3731 "S", 6722 6 x 1.0 + 1 x 1.5 Polyurethane 8KA 004 797-051 1
7-pole
max. working length 4 m,
with 2 moulded plastic connectors
and anti-kink protection,
Cable outlet waterproof (IP X9K)
1
1185 "N", 6722 6 x 1.0 + 1 x 1.5 Polyurethane 8KA 004 797-031 1
3731 "S", 6722 6 x 1.0 + 1 x 1.5 Polyurethane 8KA 007 965-011 1
7-pole
max. working length 4 m,
with 2 screw-on metal connectors
1185 "N", 6722 6 x 1.0 + 1 x 1.5 Polyurethane 8KA 004 797-071 1
3731 "S", 6722 6 x 1.0 + 1 x 1.5 Polyurethane 8KA 004 797-081 1
57
Helical connection cables
13
Illustration Description ISO
Cross-section
in mm
2
Material Part number PU
7-pin
max. working length 4 m,
with 2 screw-on metal connectors,
metal anti-kink protection and
suspension hoop
1185 "N", 6722 6 x 1.0 + 1 x 1.5 Polyurethane
8KA 004 797-101 1
3731 "S", 6722 6 x 1.0 + 1 x 1.5 Polyurethane 8KA 004 797-111 1
ABS helical connection cable,
5-pole, 24 V
max. working length 4 m,
with 2 mounted ABS connectors and
anti-kink sleeves
66
125
60
20,000 reversed bending operations
guaranteed!*
7638-1 3 x 1.5 + 2 x 4.0 Hytrel 8KA 007 648-001 1
7638-1 3 x 1.5 + 2 x 4.0 Polyurethane 8KA 007 648-011 1
EBS helical connection cable,
7-pole
max. working length 4 m,
with 2 mounted EBS connectors and
anti-kink sleeves
66
125
60
20,000 reversed bending operations
guaranteed!*
7638-1 5 x 1.5 + 2 x 4.0 Hytrel 8KA 007 648-021 1
7638-1 5 x 1.5 + 2 x 4.0 Polyurethane 8KA 007 648-031 1
* According to ISO 4141 at least 10,000 reversed bending operations are prescribed.
58
Illustration Description ISO
Cross-section
in mm
2
Material Part number PU
Helical connection cable, 15-pole,
24 V
max. working length 4 m,
with 2 mounted plastic connectors
with blue anti-kink sleeves
66
125
60
20,000 reversed bending operations
guaranteed!*
12098 12 x 1.5 + 3 x 2.5 Hytrel 8KA 007 648-041 1
12098 12 x 1.5 + 3 x 2.5 Polyurethane 8KA 007 648-051 1
Helical connection cable, 7-pole,
12 / 24 V "N"
Normal version for FMVSS functions,
with 2 screw-on metal connectors
Cable diameter: 8.8 mm
Outer diameter of coil: 48 mm
1185 "N",
1724, 6722
6x1.0 + 1x1.5 Polyurethane 8KA 007 648-061 1
* According to ISO 4141 at least 10,000 reversed bending operations are prescribed.
13
Helical connection cables
59
Plug systems for special vehicles according to VG 96 923, VG 96 917 and ISO 4165
Application:
This product group contains various plug-type connectors for special applications
that are mainly used in the military field, but can also increasingly be found
wherever large currents are involved and value is placed on a high degree of safety
coupled with simple use. The 12-pole 24 V system in accordance with VG 96 923
stands out on account of the very high demands for military use, particularly with
regard to soiling and impact resistance. The 2-pole 24 V system in accordance with
VG 96 917 meets up to similar requirements and is used for battery charging with
currents up to 500 A (short-term load up to 10 s). The plug system in accordance
with ISO 4165 is used for the electrical connection of different consumers.
Range advantages:
High-grade crimped/solder contacts
Simple fi tting
Suitable for high current loads
Load capacity:
Rated currents:
max. 15 A (cable cross-section 1.5 mm
2
)
max. 100 A (cable cross-section 25 mm
2
)
max. 160 A (cable cross-section 35 mm
2
)
max. 200 A (cable cross-section 50 mm
2
)
Short-term currents up to 10s:
max. 35 A (cable cross-section 1.5 mm
2
)
max. 250 A (cable cross-section 25 mm
2
)
max. 400 A (cable cross-section 35 mm
2
)
max. 500 A (cable cross-section 50 mm
2
)
Product details
Illustration Description Electrical connection Part number PU
Socket
with green cover (ISO 4165 / VGV 96 921)
Compact flush-mounted version cover colour: RAL 6031
Installation opening: Ø 18.5 mm
Control panel thickness: max. 7 mm,
22
37
Folding box 1 screw terminal,
ground at the housing
8JB 001 946-001 10
14
60
Illustration Description Electrical connection Part number PU
Socket, aluminium
2-pole with green screw-on cover (VG 96 917-3 Form A).
Seal in the screw-on cover, additional sealing ring between
thread and screw-type cover.
Permissible operating temperature: -40°C ... +85°C
Protection class: IP X4 (connection when inserted)
Contacts: CuZn, silver-plated
Folding box 2 crimped/solder socket contacts
for cables up to 50 mm²
8JB 001 935-031 1
Folding box 2 crimped/solder socket contacts
for cables up to 35 mm²
8JB 001 935-051 1
Socket, plastic
black, 2-pole with black rubber cap (insertion compatible
with VT 96 917).
Permissible operating temperature: -40°C ... +85°C
Protection class: IP X6 with cap closed
Contacts: CuZn, silver-plated
Folding box 2 crimped/solder socket contacts
for cables up to 35 mm²
8JB 001 935-041 1
Socket, metal
yellow, 2-pole with black rubber cap (insertion compatible
with VT 96 917)
Folding box 2 crimped/solder socket contacts
for cables up to 50 mm²
8JB 010 806-001 1
Plug systems for special vehicles according to VG 96 923, VG 96 917 and ISO 4165
14
61
Plug systems for special vehicles according to VG 96 923, VG 96 917 and ISO 4165
Illustration Description Electrical connection Part number PU
Connector
2-pole (insertion compatible with VT 96 917), black
Permissible operating temperature: -40°C ... +85°C
Contacts: CuZn, silver-plated
Metal version 2 crimped/solder pin contacts for
cables up to 35 mm
2
8JA 001 931-041 1
Plastic version 2 crimped/solder pin contacts for
cables up to 35 mm
2
8JA 001 931-081 1
Connector, metal
2-pole with green threaded ring (VG 96 917-3 Form E)
Permissible operating temperature: -40°C ... +85°C
Protection class: IP X4 (connection when inserted)
Contacts: CuZn, silver-plated
Folding box 2 crimped/solder pin contacts for
cables up to 35 mm
2
8JA 001 931-051 1
Folding box 2 crimped/solder pin contacts for
cables up to 50 mm
2
8JA 001 931-071 1
Connector, metal
2-pole with green plastic-coated threaded ring (VG 96917
Form E)
Permissible operating temperature: -40°C ... +85°C
Protection class: IP X4 (connection when inserted)
Contacts: CuZn, silver-plated
Folding box 2 crimped/solder pin contacts for
cables up to 50 mm
2
8JA 001 931-061 1
14
62
Illustration Description Electrical connection Part number PU
Helical connection cable
2-pole,
max. working length 4 m,
Cross-section 2 x 35 mm²,
with 2 mounted connectors with threaded ring (VG 96917)
Permissible operating temperature: -40°C ... +85°C
Rated current 300 A (at ambient temperature of 20°C)
8KA 010 807-001 1
Socket
12-pole with green cover (VG 96 923 A–12 S),
with thread and screw-on cap
Permissible operating temperature: -40°C ... +85°C
Protection class: IP 68
Compatible cross-sections: 12 x 1.5 mm²,
for cable diameters 18 ... 23.5 mm²
Contacts: CuZn, silver-plated
Folding box 12 solder contact sleeves 8JB 001 934-021 1
Connector
12-pole with green cover (VG 96 923)
Permissible operating temperature: -40°C ... +85°C
Protection class: IP 54 (connection when inserted)
Compatible cross-sections: 12 x 1.5 mm²,
for cable diameter 24 mm²
Contacts: CuZn, silver-plated
Folding box 12 solder contact pins 8JA 002 264-051 1
Folding box 12 solder contact sleeves 8JA 002 264-061 1
14
Plug systems for special vehicles according to VG 96 923, VG 96 917 and ISO 4165
63
Illustration Description Electrical connection Part number PU
Crimped contact bushing
for cables up to 50 mm²
for item:
8JB 001 935-031
Crimped contact bushing 50 mm
2
9MK 748 466-011 1
Crimped contact bushing
for cables up to 35 mm²
for item:
8JB 001 935-041,
8JB 001 935-051
Crimped contact bushing 35 mm
2
9MK 748 466-021 1
Crimped contact pin
for cables up to 50 mm²
for item:
8JB 001 931-071
Crimped contact pin 50 mm
2
9MK 748 465-011 1
Crimped contact pin
for cables up to 35 mm²
for items:
8JA 001 931-041,
8JA 001 931-051,
8JA 001 931-061,
8JA 001 931-081
Crimped contact pin 35 mm2 9MK 748 465-021 1
Plug systems for special vehicles according to VG 96 923, VG 96 917 and ISO 4165
14
64
Product details
Application:
Pin bases for bulbs are used for special applications including auxiliary lights
on agricultural and construction machinery. In addition they are used for repair
alternatives for headlights based on current vehicle value, when the base has
melted to the bulb or corrosion has occurred causing transition resistance.
Range advantages:
Time-saving repairs for the garage or end consumer
H1 and H7 pin base with high-quality pre-fi tted cables including butt joints
15
Pin bases for headlights
Illustration Description Electrical connection Part number PU
Connector
for H4 or RL bulbs, 3-pole, clamped cable connection can
be loosened by pressing buttons
without ground cable up to max. 2.5 8JA 001 909-001 10
with ground cable (130 mm) up to max. 2.5 8JA 001 909-011 10
65
Pin bases for headlights
15
Illustration Description Electrical connection Part number PU
Pin base for headlights
Connector with high-quality pre-fitted cables and butt joints
for H1 bulbs
Cable length brown (ground): 60 mm
Cable length white: 40 mm
Cable connection through crimping
up to max. 1.0 8KB 863 949-001 1
Connector
for H4 or RL bulbs,
3-pole, can be loosened by pressing buttons,
with ground cable (130 mm)
up to max. 2.5 8JA 001 914-011 10
Connector
with high-quality pre-fitted cables and butt joints for H7
bulbs
Cable length brown (ground): 120 mm
Cable length white: 100 mm
Cable connection through crimping
up to max. 1.0 8KB 863 949-011 1
66
Product details
Application:
Allows the use of 12 V trailers on vehicles with 24 V operating voltage. The
integrated voltage converter makes operation possible without a separate charge
compensation device. The trailer connection device has 7 channels for the trailer
lighting functions. Functional failure of a 12 V trailer indicator is indicated by the
standard series telltale light C2.
Known vehicle restrictions:
not for Mercedes Benz Atego series MP2, not for DAF 75.360 CF
Load capacity:
Rated voltage: 24 V/12 V.
Capacity per switch channel: 2 x 21 W
Capacity per indicator: 1 x 21 W
Operating temperature: -30 °C to +80 °C
Polarity reversal protection: permanently resistant to polarity reversal
Protective class: IP 5K9K in accordance with DIN 50021-55
Type approvals: e1/CE
Trailer connection devices, voltage converters
Illustration Description Part number PU
Cable colour:
24 V traction vehicle ISO 12 098
1 yellow = indicator light, left
2 green = indicator light, right
3 blue = rear fog light
4 white = ground
5 black = taillight, left
6 brown = taillight, right
7 red = stoplight
8 grey = reversing light
12 V trailer
ISO 11446 or ISO 1724
1 yellow = indicator light, left
2 blue = rear fog light
3 white = ground
4 green = indicator light, right
5 brown = taillight, right
6 red = stoplight
7 black = taillight, left
8 grey = reversing light
Voltage converter, 24 V/12 V 5DS 008 125-011 1
16
67
Trailer connection devices, voltage converters
16
Illustration Description Part number PU
Cable colour:
24 V traction vehicle ISO 12 098
1 yellow = indicator light, left
2 green = indicator light, right
3 blue = rear fog light
5 black = taillight, left
6 brown = taillight, right
7 red = stoplight
8 grey = reversing light
12 V trailer
ISO 11446 or ISO 1724
1 yellow = indicator light, left
2 blue = rear fog light
3 white = ground
4 green = indicator light, right
5 brown = taillight, right
6 red = stoplight
7 black = taillight, left
8 grey = reversing light
Voltage converter, 24 V/12 V 5DS 008 125-001 1
Application:
Allows the use of 12 V trailers on vehicles with 24 V operating voltage. The trailer
connection device requires a separate charge compensation device or a separate
voltage converter with 8 A/12 V.
The following devices can be used for this: 8ES 008 124-001.
Load capacity:
Rated voltage: 24 V/12 V
Quiescent current: 8 mA
Control current for the switch channels: 2.5 mA
Capacity per switch channel: 2 x 21 W
Capacity per indicator: 21 W
Voltage loss of the switch channels: 200 mV
Operating temperature: -30 °C to +80 °C
Polarity reversal protection: permanently resistant to polarity reversal
Type of protection: IP 5K9K in accordance with DIN 50021-55
Type approvals: e1/CE
Product details
68
Product details
Application:
The charge compensation device determines the voltages of the two 12 V
batteries. If the battery on the ground side should have a lower voltage, the charge
compensation device ensures a compensatory current flow. An LED indicates when
the device is working. This means 12V consumers can be connected to the ground-
side battery.
The design of the charge compensation device depends on the average current drain
of all 12 V consumers. In the case of a conventional voltage converter, the device
design must correspond to the maximum current drain of all 12 V consumers.
Add the average current consumption of all 12 V consumers.
Load capacity:
Rated voltage: 24 V
Compensating current: 8 A
Quiescent current: 15 mA
Switch-on voltage: 27 V
Switch-off differential voltage: 0.5 V
Operating temperature: -25 °C to +65 °C
Polarity reversal protection and short-circuit-proof.
Protective category: IP 5K9K
16
Trailer connection devices, charge compensation device
Illustration Description Part number PU
Charge compensation device
for vehicles with 24 V operating voltage
Connection is via 3 cables:
One cable to the 24 V, one to ground and one to the centre tap of the
batteries (see sketch).
Charge compensation device "Plus" 8ES 008 124-001 1
69
Notes
70
Notes
71
Notes
HELLA Limited
Wildmere Industrial Estate
Banbury, Oxon OX16 3JU
Tel.: (0 12 95) 27 22 33
Fax: 0800 783 2571
E-mail: hella.ltd@hella.com
Website: www.hella.co.uk
HELLA Ireland Limited
Woodford Business Park
Santry, Dublin 17
Republic of Ireland
Tel.: +353(1)8 62 00 00
Fax: +353(1)8 62 11 33
E-mail: irlsales@hella.com
Website: www.hella.ie
© HELLA KGaA Hueck & Co., Lippstadt
9Z2 999 130-658 I+W/05.11/0.55
Printed in Germany