MINING WORK LAMPS
MOBILE EQUIPMENT
LIGHTING
Good lighting is
essential to create a
safe and productive
work area where
machine operators can
clearly see their work
environment and identify
hazards in time to take the
required action. The AS500 FF
is engineered to deliver excellent
lighting under continuous use in
extreme environmental conditions.
AS500 FF lamps’ Hella Free-Form
optics deliver a homogenous
spread of light, so operators can
see comfortably for long periods.
Its light distribution ensures there
are no sharp transitions from light
to dark in the operator’s visual eld,
to significantly reduce adaptation
related eye fatigue and stress.
The optical modules comprise
a precision-moulded specular
reflector, permanently assembled
to a corrosion-resistant hardened
glass refractor lens and machined
lamp holder, ensuring perfect
focus. A choice of wide and
narrow asymmetric beam types is
available. The integrated, patented
Hella MustADD
®
filter ensures
optimum optical performance
is maintained over product life
in the adverse atmospheres
typically encountered in mining.
35W Xenon gas discharge lighting
systems pioneered by Hella have
set the standard across the world
for optimum visual acuity and
comfort for professional work
lamp users. The integral electronic
ballast tted to the AS500 FF
range is specifically designed for
continuous operation in mining
applications. Safe and reliable
electrical connection is via a short
length of highly flexible double
insulated cable, terminated with
DT connectors. Other connector
options can be supplied as special
orders.
An ergonomic heavy-duty cast
aluminium body with an integral
“non-snag” adjustment handle is
the basis of all AS500 FF lights.
A robust lens retaining ring with
captive M4 Allen bolts enables
rapid routine service access from
the front, while high temperature
O-ring seals ensure effective
sealing. A UV resistant multi-stage
powder coating process ensures
optimal corrosion protection.
Accurate and stable aiming in
high vibration environments in all
assembly positions is vital. The
AS500 FF offers a range of secure
mounting options for almost any
requirement. The standard trunnion
bracket can be tted to the body in
six different mounting positions; all
of which locate the axis of rotation
in the centre of gravity to minimize
mechanical stress. Four M6 Allen
bolts in arced slots and fixed pivot
points ensure that the aiming angle
can be locked securely. Secondary
mounting holes in the base of the
AS500 FF enable direct mounting
onto equipment, or the use of
an optional pedestal bracket.
The heavy gauge stainless steel
hardware is non-resonant and
highly corrosion resistant. Integral
DRACO
®
dampers eliminate all
metal-to-metal contact between
the lamp and bracket to reduce
shock and vibration transmission.
Sustainable use of resources is
ensured through the modular
system design, so users can re-
use, repair, or recycle lights into
new applications. Both beam types
and mounting bracket positions
and options can be changed.
Halogen models can also be
upgraded to Xenon and other
future options.
AS500
®
FF Xenon is a compact and highly
versatile, ultra heavy-duty work lamp for use
on mining machinery, suitable for 24V and
12V electrical systems.
Hella AS500
®
FF Xenon
Heavy Duty Work Lamp
Spare Parts &
Options
Part No.
Description
HM8164
Clear Protective Cover
AS500
9.HMAPEDL
Pedestal Mounting
Bracket Assembly
9.HM151TRN
Trunnion Mounting
Bracket Assembly
9.HMAWHKD
Cable harness kit
AS500
9.HM15WB
Insert – Wide Optic –
AS200/500 GDL
9.HM15NB
Insert – Narrow Optic –
AS200/500 GDL
9.HM151BAL
Multivolt Ballast
XN4000
Globe – Xenarc D2S
Hella AS500
®
FF Xenon
Trunnion Pedestal
Wide Beam Multivolt DT
HM1512WBS HM1513WBS
Narrow Beam Multivolt DT
HM1512NBS HM1513NBS
Product features
Modular die cast
aluminium alloy body
Integral “non-snag”
handle
Multiple mounting
options
Stainless steel trunnion
bracket with quad bolt
fastening
Draco
®
suspension
Free-Form wide and
narrow beam optics
MustADD
®
filter
Captive Allen bolts
Double insulated silicone
supply cable with DT
plug
Replaceable
encapsulated ballast
O-ring seals
Components tested over
a –40ºC to +105ºC
temperature range
High efficiency & long
life D2S 35W Xenon
light
Multivolt™ operation
from 9-33V DC
IP6K7K
200G shock resistant
ballast
50G shock resistant
lamp
CE compliant
Protective clear covers
available
Consumable spares
interchangeable with
Hella AS200FF
®
Xenon
range
Clear cover to be ordered separately
175
126
122
170
120
56
Optional
Pedestal
Bracket
Trunnion Bracket
DRACO
MUSTADD
IP6K7 50G 12/24V
41W
D2S
DT
2.8Kg
Shown with Pedestal Bracket
Shown with
Trunnion Bracket