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Hella Worklights:
The Productivity Factor
Electronics
Thermal
Management Electrics
Lighting
Sales
Support
Technical
Service
Our Ideas,
Your Success.
What do good
worklights mean?
At the end of the day, more
profi t. After all, they ensure
greater e ectiveness, more
precise manoeuvring, faster
reactions and more occupational
safety.
What do good
worklights cost?
On average, less than
a single tankful of fuel.
For this, their advantages
pay for themselves over
many years.
Where can someone fi nd
their optimum worklights?
Look no further. This brochure
shows:
which worklight
gives which user
the desired light
in which position
2
3
Contents
Legal notes
According to the STVZO [Road
Traffic Licensing Regulations] § 52
(7) [Germany], all multi-lane vehicles
are allowed to be equipped with one
or more worklights. Worklights may
not be used while driving (on public
roads), but rather only when the vehicle
is at a standstill, e.g. for loading and
unloading. An exception is vehicles
used for building, street cleaning or
refuse collection, if the trip is part of
the working process. Worklights may
then be swiched on only if they do not
dazzle other road-users.
It must be possible to switch on
worklights independently of all other
headlights or lights, e.g. electrical
connection together with the back-
up light is not permitted. Hella offers
specific reversing spotlights for this.
There are no special regulations in
relation to approval, e.g. in accordance
with ECE or EC, because, when
driving, worklights may be used only off
public roads.
Background information
Why worklights?
Legal notes
E ect, costs and more: Four technologies compared
Information on lighting technology
Things to know about the inclination angle
Why Hella worklights are more than worth the money
GGVSEB and IP protective categories
Which worklights for which type of use?
Agriculture
Construction industry
Commercial vehicles
Municipal
Fork-lift truck users
Overview of Hella worklights
Halogen H3
Classic H3
Halogen H9
Xenon
LED
2
3
4–5
6–7
8–9
11
11
12–21
22–25
26–33
34–41
42–45
46–50
51–52
53–54
55–57
58–59
Light output
Service life
Low power consumption
Low maintence expenditure
12-volt application
24-volt application
High vibration resistance
High-pressure-cleaner resistant
Low investment costs
Why does Hella o er four types of technology for its
worklights?
So that every user can realise an optimum price-performance ratio
for his or her specifi c type of use. The four comparative photos
show, by way of example, which illumination and light colours can
be achieved with the di erent technologies. Further decision criteria
are the work area to be illuminated and the position on the vehicle.
Hella shows specifi c recommendations in relation to this
from page 12 onwards.
E ect, costs and more:
Four technologies compared
4
Halogen H3 Halogen H9
Halogen H3 Halogen H9 Xenon LED
5
Xenon
LED
6
Information on lighting technology
Worklights using LEDs are completely
maintenance-free. The latest generation
achieve light outputs similar to xenon
worklights. The colour temperature of
6,000 kelvin is very similar to daylight.
People working in such lighting conditions
stay alert for longer.
Advantages of LEDs
High light output
Low power consumption
Maintenance-free
Extremely long service life
Multi-voltage capable
100% waterproof and dust proof
High vibration resistance
Low temperature at the
lens
Background knowledge
1. The selection of the LEDs, their current-
feed and the thermal management of the
worklight are essential factors in
achieving optimum light output (lumen).
The quality of the components used
by Hella ensures, for example, that the
light output is constantly bright even
at higher ambient temperatures. All of
the advantages of modern LED lighting
technology are implemented by Hella in an
optimum manner.
2. LED manufacturers always state light
outputs which are based on a very low
pulse current-feed without the infl uence
of temperature. However, the light-source
specifi cations in no way correspond to
the actual light output of the fi nished
worklight.
3. It is misleading to multiply the light
output of the individual LEDs by the
number of LEDs fi tted. This results in an
unrealistically high light-output
specifi cation. Hella marks such
specifi cations as being the
"calculated lumen" (clm).
4. The lumen specifi cations of the
Hella worklights are always based on
photometrically determined values. They
correspond to the light that actually
comes out of the worklight.
5. The reduction of the LED light output
arises mainly through the infl uence
of temperature. Only good thermal
management of the worklight ensures
the long service life of the LED. During
product development, Hella uses state-
of-the-art simulation programs, in order to
ensure optimum heat dissipation results
from the housing design. Hella LED
worklights are equipped with a thermal
sensor which reliably protects the LEDs
from overheating. Only in this way is the
extremely long service life achieved.
LED
6
Low
temperature
at
the
len
s
of
temperature
.
However
,
the
light
-
source
s
p
ecifi cations in no wa
y
corres
p
ond to
the actual li
g
ht output of the fi nished
wor
g
t.
3
.
I
t is misleadin
g
to multiply the li
g
ht
output o
f
t
h
e
i
n
di
v
id
ua
l
LED
s
b
y t
h
e
num
b
er o
f
LED
s
tte
d
.
Thi
s resu
l
ts
i
n an
unrealistically hi
g
h li
g
ht-output
spec
ifi
cat
i
on.
H
e
ll
a mar
k
s suc
h
spec
ifi
cat
i
ons as
b
e
i
ng t
h
e
"calculated lumen"
(
clm
)
.
7
Xenon Halogen
7
Hella xenon worklights make use of the
advantages of xenon lighting technology.
The result is visible performance
advantages in comparison with halogen
worklights.
Advantages of xenon
Brighter and greater illumination of the
work field, in comparison with Halogen
H3
Illumination similar to daylight
No sudden lighting failure – shock-
proof arc instead of a fragile filament
Up to five-times longer service life in
comparison with a halogen bulb
Constant brightness even in the event
of falling vehicle electric-system voltage
Lower load for the vehicle electric
system, thanks to low power
consumption
Information on the new X-Powerpack
series
1. The new X-Powerpack series xenon
worklights are perfectly shielded from
internal radiated interference of the
electronics. EMC Class 5 (highest
requirement level) in accordance with
CISPR 25 is met throughout. Interference
by the worklight with radios and other
electronic devices is fundamentally
precluded.
2. The devices are absolutely waterproof
(IP 6K9K and IP 67) and resistant to
vibration.
3. The X-Powerpack series is available
with a power of 41 W and as a power
solution o ering 50 W. The 50 W system
o ers 30 % more light than conventional
xenon solutions.
Notes on the installation of xenon
worklights
1. So that the ballast of the xenon lamp
provides safe ignition, the line resistance
between vehicle battery and xenon ballast
must not be more than 150 mΩ at 12 V
and must not be more than 300 mΩ at
24 V.
2. In order to ensure optimum service
life of the xenon lamp, the worklight
inclination must not be
more than ± 35°.
H3 and H9 bulbs are used in Hella
worklights.
Advantages of H9 in comparison with
H3
1.5-times higher light output through
greater luminous flux
Direct access thanks to externally
accessible bulb
Easy bulb replacement – without
opening the worklight housing
Worklights with H9 bulb are available
only as a 12 V version
8
Things you should know about the
inclination angle
The job of the worklight is to
illuminate a certain work area. In
order for it to do this in the best way,
ve questions have to be answered:
1. Where is light needed? Here, a
distinction is made between close-
range illumination, long-range
illumination and o -road illumination.
2. How intense should the light be? Here,
the technologies H3, H9, xenon and
LED come into play.
3. How long and how bright should the
luminous cone be? This is the reason
there are di erent types of worklight.
4. Where can the worklight
be mounted?
5. At what inclination angle will the
worklight be mounted?
When answering the fi rst four
questions and selecting the worklight,
help can be found from page 12 onwards,
in the section subdivided according to
user groups.
The illustration on this page makes
answering question fi ve easier. Here, by
way of example, we show what e ects
di erent inclination angles have on the
projection of the luminous cone.
9
13°
Tips
The inclination angle is measured at the mounting point of the
worklight, below the horizontal.
Large inclination angle: The luminous cone is closer to the
vehicle.
The larger the inclination angle, the more intense the light is
in the centre or at the start of the luminous cone.
Small inclination angle: The luminous cone shines into the
distance.
The smaller the inclination angle, the larger the luminous cone
becomes in the distance.
By combining several, even different, worklights, customized
illumination of the surrounding area can be achieved.
10
This is why Hella worklights are more than worth
the money
11
Hella knows that in practical use,
worklights are exposed to harsh
conditions. Therefore, during development
and also during manufacture (!), all types
of worklight are specifi cally tested to meet
the high Hella quality demands.
To start with, there are two tests to
determine and check compliance with the
IP protective rating.
The splash-water test reveals how a
worklight withstands rain, splash water, silt
and the high-pressure cleaner. To do so,
the worklight is constantly sprayed
with water as if from a high-pressure
cleaner, in a closed chamber.
The purpose of the dust-protection
test is to test to what extent a worklight is
protected from the penetration of foreign
solid bodies, including dust. To do this,
the test sample is exposed for a certain
time, in a chamber, to a fl ow consisting of
an air/dust mixture.
There are then three further stages to this
tortuous testing.
Two-part heat test: Part 1 is
the 24-hour test. Over this period, the
worklight remains switched on constantly.
In the second part, the worklight is
subsequently exposed to a temperature
of 50°C for a period of one hour. A value
which can quickly be reached in summer
use.
Shake test and vibration test: Here,
the behaviour of the worklight during
driving is simulated. Worklights that pass
this test always illuminate correctly.
Fogging test: In the fogging test, Hella
tests how the worklight handles moisture
penetration. If the fogging disappears in a
specifi ed short unit of time, the worklight
is operating correctly.
GGVSEB and IP protective
categories:
GGVSEB means hazardous-goods
directive for roads. Worklights so marked
are approved for mounting to
transportation equipment which meets the
regulations of the GGVSEB/ADR
B Rn 10251 and Rn 11251 for
electrical alignment.
IP protective categories provide known
standards when purchasing. How well is a
product protected from the environmental
infl uences Worklights are exposed to
e.g. dust and water? The IP protective
category states how resistant the
product is. The classes are determined in
accordance with DIN 40 050 Part 9.
In the case of Hella worklights, these
protective ratings are used:
Protective category IP 5K4K
Dust may only penetrate to such an extent
that function and safety are not impaired.
Water that sprays against the housing
from every direction under increased
pressure must not have any damaging
e ect; water pressure approx. 4 bar.
Protective category IP 5K9K
Dust may only penetrate to such an extent
that function and safety are not impaired.
Water that is directed against the housing
during high-pressure/steam-jet cleaning
must not have any damaging e ect; water
pressure approx. 80 bar.
Protective category IP 6K4K
Dust must not penetrate. Water that
sprays against the housing from every
direction under increased pressure must
not have any damaging e ect; water
pressure approx. 4 bar.
Protective category IP 6K7
Dust must not penetrate. Even in the
event of temporary submersion, no water
may penetrate.
Protective category IP 6K9K
Dust must not penetrate. Water that is
directed against the housing during high-
pressure/steam-jet cleaning must not
have any damaging e ect; water pressure
approx. 80 bar.
12
E ciency was and remains
the key word for successful
farmers and private
contractors. Unfortunately, so
is cost pressure. Here, one of
the most cost-e ective means
of increasing e ciency is often
overlooked: Better working
light.
Optimisation can be carried
out quickly on vehicles both
new and old. The result be
utilised immediately and for a
long period: See more, work
more accurately, with less
stress and more safety all
round.
Agriculture
13
Tractor:
Front of cab roof
Long-range orientation
Close-range illumination
Mounting/Installation /Conversion
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
14
Tractor:
Rear of cab roof
Alignment towards the working area
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
Hella recommends:
Oval 100 H3 Double
Optimum IA: 12°
Page 47
Mega Beam H3
Optimum IA: 13°
Page 49
Oval 100 X-Powerpack
Optimum IA: 12°
Page 55
Oval 100 H9
Optimum IA: 3°
Page 53
Power Beam 1000
Optimum IA: 10°
Page 59
Power Beam 2000
Optimum IA: 12°
Page 59
IA = Inclination Angle
1
2
3
4
5
6
Tractor:
Rear mudguard
Alignment towards mounted implement
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
H3 H9 Xenon LED
Hella recommends:
Modul 70 H9
Optimum IA: 10°
Page 54
15
Mega Beam H3
Optimum IA: 13°
Page 49
Oval 100 H3
Optimum IA: 12°
Page 47–48
Power Beam 1000
Optimum IA: 10°
Page 59
ECO 21
Optimum IA: 10°
Page 50
Power Beam 2000
Optimum IA: 12°
Page 59
Modul 70 H3
Optimum IA: 10°
Page 49
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
H3 H9 Xenon LED P21W
Tractor:
Step illumination
for step illumination
IA = Inclination Angle
1
2
3
4
5
6
7
Tractor:
Mirror bracket
as a furrow-tracking light
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
16
Hella recommends:
Combine harvester:
Front of cab roof
for long-range off-road orientation and for
close-range illumination
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
Hella recommends:
Mega Beam H3
Optimum IA: 13°
Page 49
1
Modul 70 H9
Optimum IA: 10°
Page 54
Oval 100 H9
Optimum IA: 3°
Page 53
AS 200 Xenon
Optimum IA: 5°
Page 56
Power Beam 2000
Optimum IA: 12°
Page 59
IA = Inclination angle
Modul 70 LED
Optimum IA: 10°
Page 58
2
3
1
2
3
Combine harvester:
Mirror bracket
Transverse alignment to the front, to the ends
of the cutter bar
Combine harvester:
Bottom of cab/at the side
Alignment downwards towards the cutter bar
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
Hella recommends:
Mega Beam H3
Optimum IA: 13°
Page 49
Oval 100 H3
Optimum IA: 12°
Page 47–48
Oval 100 H9
Optimum IA: 3°
Page 53
Oval 100 H3 Double
Optimum IA: 12°
Page 47
Modul 70 H9
Optimum IA: 10°
Page 54
Ultra Beam H9
Optimum IA: 2°
Page 53
Oval 100 X-Powerpack
Optimum IA: 12°
Page 55
H3 H9 Xenon LED
Power Beam 2000
Optimum IA: 12°
Page 59
17
IA = Inclination angle
Ultra Beam H3
Optimum IA: 15°
Page 46
1
2
3
5
4
6
7
8
9
Combine harvester:
Front/ bottom of cab
Alignment above the cutter bar,
towards the crop being harvested
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
18
Hella recommends:
Combine harvester:
Top of side panel
Illumination of the surrounding area and
illumination of the discharge tube
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
Power Beam 1000
Optimum IA: 10°
Page 59
Modul 70 H9
Optimum IA: 10°
Page 54
Oval 100 H3
Optimum IA: 12°
Page 47–48
Oval 100 H9
Optimum IA: 3°
Page 53
Ultra Beam H9
Optimum IA: 2°
Page 53
Power Beam 2000
Optimum IA: 12°
Page 59
Ultra Beam H3
Optimum IA: 15°
Page 46
IA = Inclination Angle
1
2
3
4
5
6
7
Hella recommends:
Oval 100 H9
Optimum IA: 3°
Page 53
Combine harvester:
Rear panel
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
H3 H9 Xenon LED
Ultra Beam H3
Optimum IA: 15°
Page 46
Mega Beam H3
Optimum IA: 13°
Page 49
Modul 70 H3
Optimum IA: 10°
Page 49
Ultra Beam H9
Optimum IA: 2°
Page 53
Power Beam 2000
Optimum IA: 12°
Page 59
Power Beam 1000
Optimum IA: 10°
Page 59
Oval 100 H3
Optimum IA: 12°
Page 47–48
Combine harvester:
On the grain tank
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
H3 H9 Xenon LED
Illumination of the discharge tube
for maintenance work and illumination of the
surrounding area
19
IA = Inclination angle
1
2
3
4
6
5
7
8
Combine harvester:
In the grain tank, and
maintenance light
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
20
Combine harvester:
Step
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
Hella recommends:
Modul 70 LED
Optimum IA: 10°
Page 58
Modul 70 H3
Optimum IA: 10°
Page 49
Mega Beam LED
Optimum IA: 8°
Page 58
ECO 21
Optimum IA: 10°
Page 50
H3 H9 Xenon LED P21W
for maintenance work and for checking the
filling level in the grain tank
for step illumination
IA = Inclination Angle
1
2
3
4
Beacons
Accessories for
Hella worklights
KL Rotafl ex FL KLX JuniorPlus FL
2RL 006 846-001, 12 V
2XD 009 052-001, 12 V
KL JuniorPlus FL
2RL 008 967-001,12 V
Xenon
21
Once in the fi eld, the
beacon can be removed …
… and a corresponding worklight
can be put on.
Pipe-socket mounting Magnetic mounting bracket
With the magnetic holder, the
worklight can be used fl exibly at
any point on the vehicle, such as
for maintenance work.
Rotatable tube-mounting
With this mounting bracket for
tubes, worklights can be
fastened easily, e. g. on mirror
rods.
8HG 006 294-021
8HG 990 263-111
8HG 004 806-001
These recommendations are just an extract from our overall beacon range. The complete range can be found in the current
Hella main catalogue and in the current beacons brochure.
22
Time pressure, time pressure,
time pressure. Downpours,
misted-up windows, glare from
construction-site fl oodlighting,
workmates in a hurry, suddenly
a cable in front of the ripper
tooth of the bucket … Better
working light is a boost for the
machine operators ability to
concentrate and is benefi cial
for construction-site safety and
cost calculation.
Construction
industry
23
24
Hella recommends:
Mini digger:
Front/ rear of roof
Alignment towards the front/
rear working area
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
Construction machinery:
Front/ rear of roof
Alignment towards the front/
rear working area
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
IA = Inclination angle
Modul 70 H3
Optimum IA: 10°
Page 49
Mega Beam H3
Optimum IA: 13°
Page 49
Oval 100 H3
Optimum IA: 12°
Page 47–48
Oval 100 H3 Double
Optimum IA: 12°
Page 47
Oval 100 X-Powerpack
Optimum IA: 12°
Page 55
AS 400 Xenon
Optimum IA: 10°
Page 57
Modul 70 Xenon
Optimum IA: 10°
Page 56
Ultra Beam X-Powerpack
Optimum IA: 10°
Page 55
Power Beam 2000
Optimum IA: 12°
Page 59
1
2
3
4
5
6
8
7
9
25
Hella recommends:
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
H3 H9 Xenon LED
Construction machinery/Mini
digger:
Digger arm front/ rear
Alignment towards the bucket
Beacons and
combination lights
C220 worklight
KL Rotafi x MKLX 7000 F
2RL 008 181-101, 12 V
2RL 008 181-111, 24 V
K-LED FO, permanent surface-
mounting, multi-voltage
Xenon
1EE 996 174-051, 12 V
2RL 007 337-021, 12 V
2RL 007 337-031, 24 V
2XD 010 311-001
LED
Mega Beam LED
Optimum IA: 8°
Page 58
Modul 70 H3
Optimum IA: 10°
Page 49
These recommendations are just an extract from our overall beacon range. The
complete range can be found in the current Hella main catalogue and in the current
beacons brochure.
IA = Inclination Angle
1
2
26
Servo assistance, automatic
transmission, comfortable
cabs: today’s trucks o er the
nest technology. However,
when manoeuvring with great
precision to hitch-up a trailer,
for example, the situation can
be absolutely nerve-wracking
and dangerous – but thanks
to worklights this becomes
a normal routine task. Clever
contractors and drivers know
that each sensibly used
worklight on a truck and trailer
reduces the risk of damage or
of an accident.
Commercial
Vehicles
27
Commercial vehicle:
Cab top
Alignment towards the loading zone
28
Hella recommends:
Ultra Beam H3
Optimum IA: 15°
Page 46
ECO 21
Optimum IA: 10°
Page 50
Modul 70 H3
Optimum IA: 10°
Page 49
Oval 100 H3 Double
Optimum IA: 12°
Page 47
H3 H9 Xenon LED P21W
Power Beam 1000
Optimum IA: 10°
Page 59
Commercial vehicle:
Cab bottom
Alignment towards to the coupling
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
IA = Inclination Angle
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
1
2
3
4
5
Hella recommends:
29
Commercial vehicle:
Rear/ side of vehicle
Reversing spotlight for orientation
when manoeuvring
Ultra Beam H3
Optimum IA: 15°
Page 46
Ultra Beam H3 reversing
spotlight
Page 47
ECO 21 reversing
spotlight
Page 50
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
H3 H9 Xenon LED
Commercial vehicle:
Cab front
Worklight on mirror rod for illumination either to
the front or rear
IA = Inclination Angle
The pictograph shows the light distribution in the
case of a mounting height of 1.2 m.
H3 H9 Xenon LED P21W
1
2
3
Tow truck:
Cab top
Alignment towards the rear
(loading area and loading zone)
Alignment to the side
(work area next to the vehicle)
30
Hella recommends:
Tow truck:
Bottom of loading zone
Alignment towards the loading zone
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
Modul 70 H3
Optimum IA: 10°
Page 49
Ultra Beam H3
with pipe-socket fi xing
Optimum IA: 15°
Page 46
Ultra Beam H9
with handle
Optimum IA: 2°
Page 46
AS 200 Xenon with
int. handle
Optimum IA: 10°
Page 56
Power Beam 1000
Optimum IA: 10°
Page 59
IA = Inclination Angle
1
2
3
4
5
H3 H9 Xenon LED
The pictograph shows the light distribution in the
case of a mounting height of 1.2 m.
Hella recommends:
31
Tow truck:
Rear/ side of vehicle
Reversing spotlight for orientation
when manoeuvring
Ultra Beam H3 with
handle and switch
Optimum IA: 15°
Page 46
Ultra Beam H3
reversing spotlight
Page 47
H3 H9 Xenon LED
Tow truck:
Centre of cab
Worklight for more illumination
when loading and unloading
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
IA = Inclination Angle
1
2
K-LED FO
exible pipe-socket fi xing, multi-voltage
Beacons and
optical warning systems
32
Rotafl ex FL with fl ex mounting KLX 7000 F KL 8000 F
Di erent lengths, lighting systems and additional options
available. Further information can be found in the Hella
catalogues and obtained on request.
OWS-QS
OWS-MR (multiple refl ector system)
Di erent lengths, lighting systems and additional options
available. Further information can be found in the Hella
catalogues and obtained on request.
Xenon
2RL 006 846-001, 12 V
2RL 006 846-011, 24 V
2RL 008 181-111, 24 V 2RL 008 065-111, 24 V
2XD 010 311-011
12 V/24 V, Blue
2XD 010 312-801
BSN-LED
Front fl asher
These recommendations are just an extract from our overall beacon range. The complete range can be found in the current
Hella main catalogue and in the current beacons brochure.
LED
LED
Reversing spotlights:
Driving blind, or a shining light?
33
Since July 2006, new laws for the lighting equipment on
newly registered commercial vehicles and trailers have
been in force in Europe (legal regulations also apply to
conversions and retrofi tting):
Three variants are possible:
1. Two additional reversing spotlights at the rear.
2. One additional reversing spotlight on each side.
3. Two additional reversing spotlights at the rear plus one
additional reversing spotlight on each side.
In total, four reversing spotlights are permitted:
Two reversing spotlights at the rear plus one additional reversing
spotlight on each side. This is the best arrangement for optimum
illumination when performing reversing manoeuvres.
The rear-mounting of type-approved reversing spotlights is
permitted.
The attachment of one additional reversing spotlight per
vehicle side is permitted.
The previously accepted rear-mounting of fog lights is
forbidden.
The use of worklights as reversing spotlights remains
forbidden.
Hella reversing spotlights can be found on page 47 (Ultra
Beam H3 reversing spotlight) and on page 50 (Eco 21
reversing spotlight).
The same appearance – but di erent
technology.
Outwardly, reversing spotlights from Hella may look
like conventional fog lights or worklights. But the
di erence is in the detail. Hella reversing spotlights
have a di erent light distribution and special
type approval. Only reversing spotlights with a
corresponding type-approval symbol are approved
for additional mounting to a commercial vehicle and
trailer.
Type-approval marking:
00 AR stands for
reversing spotlight
ECE marking
with country coding
(e.g. 1 = Germany)
Type approval number
It’s true of reversing spotlights as well:
If it says Hella, it is Hella!
34
35
The sun does not always shine
when road sweepers crawl
along tight streets or when
every second counts during
an emergency call for the
re service. When everything
comes to a halt because of
suddenly being stuck between
two parked cars. When a
driver’s mistake can have costly
implications. There are no rays
of sunshine in the public purse,
either. But it’s worth thinking
about worklights for precisely
this reason: Low investment –
lasting e ect.
Local authorities
Municipal vehicle 24 V:
Rear/ front surface-mounting
Alignment towards the field of work
Hella recommends:
36
Ultra Beam H3
Optimum IA: 15°
Page 46
Power Beam 1000
Optimum IA: 10°
Page 59
Oval 100 H3
Optimum IA: 12°
Page 47–48
Power Beam 2000
Optimum IA: 12°
Page 59
Modul 70 H3
Optimum IA: 10°
Page 49
ECO 21
Optimum IA: 10°
Page 50
Mega Beam LED
Optimum IA: 8°
Page 58
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
H3 H9 Xenon LED P21W
Municipal vehicle 24 V:
Bottom of side of vehicle
Alignment towards the equipment
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
IA = Inclination Angle
2
1
3
4
5
6
7
Hella recommends:
Municipal vehicle 24 V:
Rear of vehicle/at the sides
Reversing spotlight for orientation
when manoeuvring
37
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
H3 H9 Xenon LED
Municipal vehicle 12 V:
Top of roof
Alignment towards the rear
(loading area and loading zone)
Alignment to the side
(work area next to the vehicle)
The pictograph shows the light distribution in the case of
mounting height of 1.2 m.
H3 H9 Xenon LED
IA = Inclination Angle
Oval 100 H3 Double
Optimum IA: 12°
Page 47
1
Power Beam 1000
Optimum IA: 10°
Page 59
Ultra Beam H9
Optimum IA: 2°
Page 53
Modul 70 H9
Optimum IA: 10°
Page 54
3
4
5
Ultra Beam H3
reversing spotlight
Page 47
2
38
Emergency vehicle:
Cab front
Alignment to the front, towards the
field of work/search area
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
Hella recommends:
AS 200 Xenon
Optimum IA: 5°
Page 56
Power Beam 1000
Optimum IA: 10°
Page 59
Power Beam 2000
Optimum IA: 12°
Page 59
Ultra Beam H3
Optimum IA: 15°
Page 46
Oval 100 X-Powerpack
Optimum IA: 12°
Page 55
Emergency vehicle:
Mounting to the top of the side/
rear of the vehicle
Alignment towards the field of work
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
AS 400 Xenon
Optimum IA: 10°
Page 57
IA = Inclination angle
1
2
4
3
5
6
Emergency vehicle:
Rear/ side of vehicle
Reversing spotlight for orientation
when manoeuvring
39
Hella recommends:
The pictograph shows the light distribution in the case of
mounting height of 1.2 m.
H3 H9 Xenon LED
Emergency vehicle:
Vehicle roof or
mobile on tripod
Emergency lighting
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
IA = Inclination angle
Ultra Beam H3
with pipe-socket fi xing
Optimum IA: 15°
Page 46
1
AS 200 Xenon
Optimum IA: 5°/10°
Page 56
AS 200 Xenon
with magnetic base
Optimum IA: 5°/10°
Page 56
Power Beam 2000
Optimum IA: 12°
Page 59
3
4
5
Ultra Beam H3
reversing spot-light
Page 47
2
40
KLX 7000 FKL 7000 F
K-LED FO
exible pipe-socket fi xing, multi-
voltage
Beacons and
optical warning systems
KL 8000
KLX 7000 FL
KL 8000 F
KLX JuniorPlus FL
Xenon
LED
Xenon
Xenon
LED
2RL 008 183-001, 12 V
2RL 008 183-211, 24 V
2RL 008 181-111, 24 V
2RL 008 061-101, 12 V
2RL 008 061-111, 24 V
2XD 010 311-011
2RL 008 065-101, 12 V
2RL 008 065-111, 24 V
2XD 009 052-001, 12 V
2RL 008 065-101, 12 V
2RL 008 065-111, 24 V
2RL 006 846-011, 24 V
These recommendations are just an extract from our overall beacon range.
The complete range can be found in the current Hella main Lighting catalogue and in the current beacons brochure.
12 V/24 V, Blue
2XD 010 312-801
KL Rotafl ex FL
BSN-LED front fl asher
41
Di erent lengths, lighting
systems and additional options
available. Further information
can be found in the Hella
catalogues and obtained on
request.
RTK-QS
OWS-MR (multiple refl ector system)
Di erent lengths, lighting
systems and additional options
available. Further information
can be found in the Hella
catalogues and obtained on
request.
Di erent lengths, lighting
systems and additional options
available. Further information
can be found in the Hella
catalogues and obtained on
request.
OWS-QS
Maximum fl exibility thanks to
magnetic mounting bracket,
2.5 m connection cable with
2-pole plug and on/o switch.
Mobile working light.
For fl exible use of the worklight
everywhere on the vehicle.
1GA 996 142-041 8HG 004 806-001
Di erent lengths, lighting
systems and additional options
available. Further information
can be found in the Hella
catalogues and obtained on
request.
RTK 7
Magnetic mounting bracketAS 200 Xenon with magnetic mounting
bracket
Auxiliary lights and accessories
42
43
How easy is fork-lift truck
work? Take a spoon, run into
a dark room, place onto the
spoon the third raw egg from
the left from the penultimate
row, then run through the
dazzlingly bright corridor onto
the semi-dark terrace and place
the egg carefully into a slim,
tall vase. And do this for eight
hours. That’s how easy fork-lift
truck work is. Because it is not
always possible to switch on
lights everywhere when driving
a fork-lift truck, and because
there is often no worthwhile light
available, fork-lift truck drivers
simply take their light with them:
their worklights. Every day,
they make life easier for the
driver and every year they lower
insurance costs.
Fork-lift truck users
44
Fork-lift truck:
Front/ rear of roof
Alignment towards the stacked goods,
for front/rear orientation
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
Hella recommends:
Oval 100 FL
Page 48
Modul 70 H9
Optimum IA: 10°
Page 54
Ultra Beam H3
Optimum IA: 15°
Page 46
Modul 70 H3
Optimum IA: 10°
Page 49
Power Beam 1000
Optimum IA: 10°
Page 59
Mega Beam LED
Optimum IA: 8°
Page 58
Modul 70 LED
Optimum IA: 10°
Page 58
Fork-lift truck:
Front of fork-lift truck cab
Alignment towards the stacked goods
H3 H9 Xenon LED
All pictographs show the best light distribution for each
individual worklight in the case of a mounting height of 2.5 m.
IA = Inclination Angle
1
2
3
4
5
6
7
45
Beacons and
combination lights
FLC light
ECE-approved
K-LED FO
exible pipe-socket fi xing, multi-voltage
2XD 009 224-001, Amber
2XD 009 224-011, Red
2XD 010 311-011
1BR 996 171-101, 12 V
1BR 996 171-111, 24 V
KLX 1
Multi-voltage 9–92 V *
* Not ECE-approved. Use is only to such an extent as is legally permitted.
Not approved for road traffic in the Federal Republic of Germany.
Xenon
LED
46
Products
1GA 997
506-021
1GA 007
506-001
1GA 007
506-011
1GA 007
506-021
1GA 007
506-681
24 V bulb included
Long-range illumination
Close-range illumination
■■■■
Handle
■■
Swivel base
■■■■
4-point fi xing
■■
Heavy-duty vibration damping
■■
Pipe-socket fi xing
AMP plug-type connection
■■■■
IP 6K9K resistant to high-pressure jet
■■■■■
Approved in accordance with GGVSEB/ADR
■■■■
Ultra Beam H3:
The classic standard worklight
Upright + pendant mounting by turning the refl ector
assembly (insert) / Free-form refl ector / Hardened glass lens
/ Very good light in relation to size / Many variants / Suitable
for 12 V/24 V H3 bulb
Ultra Beam H3 with handle and switch:
Ergonomically formed handle – integrated on/o switch
with rubber cap to protect from dust and water
Clear lens – brilliant appearance / Heavy-duty vibration
damping / 4-point fi xing / AMP plug-type connection /
Suitable for 12 V/24 V H3 bulb / H3 bulb not included
1GA 997 506-631
Halogen H3
47
Products
2ZR 996 506-501 2ZR 997 506-391
Inclination angle 15° (E4 23006)
Inclination angle 12° (E12 23005)
Ultra Beam H3 reversing spotlight:
Approved special illumination as a
reversing spotlight 00AR
For vehicle rear and vehicle side / 24 V / 70 W /
GGVSEB/ADR
Oval 100 H3 12 V:
Extremely wide and homogeneous illumination
4-point fi xing / Swivel base / AMP
plug-type connection / H3 bulb included /
IP 5K9K high-pressure cleaning
1GA 996 161 … -121 -131 -281 -291 -331
Close-range illumination
■■
Long-range illumination
■■
Upright + pendant mounting
■■■■
Side-mounting
Patterned glass lens
■■
Clear-glass lens
■■
Single-chamber refl ector
■■
Double Beam
■■
Halogen H3
More detailed information can be found in the brief information leafl ets for the products and at www.hella.com
48
Products
1GA 996 361 … -171 -421 -011 -501
Close-range illumination
■■
Long-range illumination
H3 bulb not included
■■
Patterned glass lens
■■
Clear-glass lens
■■
Single-chamber refl ector
■■
Double Beam
IP 5K9K high-pressure cleaning
■■■
4-point fi xing
Swivel base
Heavy-duty vibration damping
AMP plug-type connection
■■
Cable entry with grommet
■■
Oval 100 H3 24 V:
Extremely wide and homogeneous illumination
Upright + pendant mounting by turning the
glued assembly
Oval 100 FL H3:
Free-form twin-refl ector system
Cable entry with grommet / Harness / Clear
glass lens / Illumination: close-range + high-rack /
Bulb included
1GN 996 361 … -461 -651
12 V
24 V
Halogen H3
49
Products
1GM 996 134 … -051 -061 -071 -081 -091 -171 -321 -241 -271 -371
Close-range illumination
■■■
O -road illumination
■■
Long-range illumination
■■
Upright + pendant mounting
■■■■ ■■■
right left
Side-mounting
Flush-mounting
4-point fi xing + swivel base
■■■■ ■■■
Heavy-duty vibration damping
■■■■ ■■■
Cable entry with grommet
■■ ■■
AMP plug-type connection
■■
Mega Beam H3:
High light output – compact dimensions
Suitable for 12 V/24 V H3 bulb / Free-form technology /
-051 to -091 Clear-glass lens / -171 to -371 patterned
glass lens / Handle only -241 / IP 5K9K high-pressure
cleaning (except -091) / 12 V/24 V / Approved in accordance
with GGVSEB/ADR (except -271 + -371)
Modul 70 H3:
Compact – small package space
Free-form technology / Clear-glass lens / IP 5K9K high-
pressure cleaning / Suitable for 12 V/24 V H3 bulb
1GO 996 176 … -001 -011 -021 -031
Close-range illumination
■■
Long-range illumination
■■
Upright mounting
■■
Flush-mounting
■■
Swivel base
■■
Rotating joint
■■
Halogen H3
More detailed information can be found in the brief information leafl ets for the products and at www.hella.com
50
Products
1GA 996 179 … -021 -001
12 V
24 V
ECO 21:
Low power consumption – reduced light output
Light source P21 W bulb / High-sheen refl ector /
Clear lens / IP 5K9K high-pressure cleaning
ECO 21 reversing spotlight:
Approved special illumination as a
reversing spotlight 00AR
Optimum price-performance ratio / Low power consumption
thanks to 21-watt bulb / Low temperature at the lens /
Approved as a reversing spotlight / For vehicle rear and
vehicle side / Brilliant light thanks to clear lens / 24 V / 21 W
bulb / Connecting cable 0.5 m / IP 6K9K
2ZR 996 179-701
Halogen H3
51
Classic models
1G4 003 470 … -001 -031 -051 -141
24 V bulb included
Upright mounting
■■■■
Pendant mounting
■■■
4-point fi xing
■■■
Pipe-socket fi xing
Protective grille
■■■
On/o switch
■■
Cable entry with grommet
■■■
Matador H3:
Optimum close-range illumination
Close-range illumination / Suitable for 12 V / 24 V
H3 bulb / Handle / Glass lens / IP 5K4K splash-water
resistant
Master H3:
Classic lighting via parabolic refl ector
Suitable for 12 V / 24 V H3 bulb / Upright + pendant
mounting / Patterned glass lens / Cable entry with grommet
/ IP 5K4K splash-water resistant
1GA 005 060 … -001 -041
Close-range illumination
Long-range illumination
Halogen H3
More detailed information can be found in the brief information leafl ets for the products and at www.hella.com
52
Classic models
1GA 006 875-001 1GA 006 876-001 1GA 998 522-011
Side-mounting
Upright + pendant mounting
■■
Rotating base
■■
Picador H3:
Intense close-range illumination of the
eld of work
Free-form technology / Close-range illumination / Suitable
for 12 V/24 V H3 bulb / Patterned glass lens / Cable entry
with grommet / IP 5K4K splash-water resistant
Double Beam H3:
Twice as intense light thanks to twin refl ector –
suitable for vehicles which transport hazardous
materials
Suitable for 12 V/24 V / H3 bulb / Upright + pendant
mounting / 4-point fi xing / Swivel base / Connection cable /
Cable entry with grommet / IP 5K4K splash-water resistant /
Approved in accordance with GGVSEB/ADR
1GA 006 991 … -031 -041 -051 -091
Ground illumination
■■
Close-range illumination
Long-range illumination
Patterned glass lens
■■
Clear glass lens
Handle
Halogen H3
53
Products
1GA 996 150 … -021 -081 -071 -151
4-point fi xing + swivel base
■■■
Pipe-socket fi xing
Handle
■■
AMP plug-type connection
H9 plug-type connection with protection cap
■■
Connection cable
■■
Ultra Beam H9:
Very high and e cient light output
Extensive o -road illumination / Free-form
technology / Upright mounting / Glass lens /
IP 5K9K resistant to high-pressure jet / 12 V
Oval 100 H9 12 V:
Extremely wide and homogeneous illumination
Upright mounting / 4-point fi xing / IP 5K9K high-pressure
cleaning / O -road illumination / Heavy-duty vibration
damping / Connection cable
1GA 996 161-391
Halogen H9
More detailed information can be found in the brief information leafl ets for the products and at www.hella.com
54
Products
1GO 996 176 … -061 -171 -181 -051
Close-range illumination
■■■
Long-range illumination
Flush-mounting
Upright mounting
■■
Pendant mounting
Swivel base
■■■
Connection cable
■■
Modul 70 H9:
Compact – small package space
Free-form technology / Clear-glass lens / IP 5K9K
high-pressure cleaning / 12 V
Halogen H9
55
Products
1GA 998 534 … -431 -441 -451 -461
12 V
■■
24 V
■■
Pendant mounting
■■
Upright mounting
■■
Ultra Beam X-Powerpack:
D1S xenon technology in a compact housing
Very good, homogeneous and wide light output / Integrated
ballast in the housing / Close-range illumination / Meets
EMC Class 5 in accordance with CISPR25 / IP 6K9K high-
pressure cleaning / IP 6K7 waterproof / 4-point fi xing +
swivel base / Adjustable bracket in the scope of supply /
500 mm wiring harness / AMP plug-type connection
Oval 100 X-Powerpack:
D1S xenon technology in a compact housing
Clear-glass lens and multifaceted refl ector for brilliant
design / Integrated ballast in the housing / Close-range
illumination / Meets EMC Class 5 in accordance with
CISPR25 / IP 6K9K high-pressure cleaning / IP 6K7
waterproof / 4-point fi xing + swivel base / Adjustable
bracket in the scope of supply / 500 mm wiring harness /
AMP plug-type connection
1GA 996 461 … -311 -321 -331 -341
12 V
■■
24 V
■■
Pendant mounting
■ ■
Upright mounting
■■
Xenon
More detailed information can be found in the brief information leafl ets for the products and at www.hella.com
56
Products
1GO 996 176 … -101 -361
Flush-mounting
Upright mounting
Swivel base
Rotating joint
Modul 70 Xenon:
Compact – the smallest Hella xenon worklight
Including external ballast, separable from worklight – makes
mounting easier / Clear lens with multifaceted refl ector /
Close-range illumination / Free-form technology / Clear-glass
lens / IP 5K9K high-pressure cleaning / 12 V
AS 200 Xenon:
Hella xenon technology with D2S xenon light source
Ballast integrated into the housing / Integrated
recessed grip / Upright mounting / IP 5K9K
1GA 996 142 … -001 -011 -061 -071 -081 -091 -041 -241 -251
12 V ballast
■■■■
24 V ballast
■■■
230 V ballast
■■
Surface-mounted version
■■■■■■
Mobile version with magnetic base
Surface-mounted version for operation with electric generator 230 V
■■
Close-range illumination
■■ ■■
Long-range illumination
■■■■
On/o switch
■■■
4-point fi xing
■■■■■■
AMP plug-type connection
■■■■■■
Connection cable 3.1 m with relay and fuse
■■■■
Connection cable 2.5 m
■■■
Connection cable 10 m with plug with earthing contact
■■
Xenon
57
Products
AS 400 Xenon:
State-of-the-art Hella xenon technology with D1S
xenon light source for heavy-duty use – sturdy!
Close-range illumination / 24 V / 42 W ballast integrated into
the housing / Upright surface-mounted version for heavy-
duty use / Sturdy aluminium diecast housing /
Integrated recessed grip / Worklight base made of stainless
steel / Sophisticated vibration damping for extreme impact
and vibration stresses / DEUTSCH plug and 20 cm connection
cable / IP 6K9K
1GA 996 242-111
Xenon
More detailed information can be found in the brief information leafl ets for the products and at www.hella.com
58
Products
1GM 996 136 … -191 -241 -131
Multi-voltage 12-24 V
Multi-voltage 9-33 V
Multi-voltage 36-80 V (Generation I)
600 lumens
■■
230 lumens
Upright mounting
■■
Pendant mounting
Overheating protection
■■
Mega Beam LED Generation II:
Very low power consumption (15 watts)
Light colour similar to daylight / Close-range illumination /
4 high-performance LEDs / 15 W / IP 6K9K high-pressure
cleaning / IP 6K7 waterproof / Polarity reversal protection /
Connection cable
Modul 70 LED Generation II:
Compact size
Light colour similar to daylight / Close-range illumination /
4 high-performance LEDs / 600 lumens / 15 W / Multi-
voltage 9-33 V / Polarity reversal protection / Overheating
protection / IP 6K9K high-pressure cleaning / IP 6K7
waterproof
1GO 996 176 … -721 -741
Upright mounting
Pendant mounting
Swivel base
■■
Connection cable
■■
LED
59
Products
1GA 996 188 … -001 -021 -011
Glass lens
■■
Plastic lens
Heavy-duty surrounding bracket
UL conformity
Power Beam 1000 LED:
Heavy-duty use
Strong resistance to vibration / Hardly any temperature
build-up at the lens / Light colour similar to daylight / Close-
range illumination / 6 high-performance LEDs / 850 lumens /
1000 clm / 18 W / Multi-voltage 9-33 V / Upright + pendant
mounting / DEUTSCH plug / Polarity reversal protection /
Over-heating protection / LED fault bypass / IP 6K9K
high-pressure cleaning / IP 6K7 waterproof
1GA 996 189-001
Specially developed thermal management with overheating
protection / Light colour similar to daylight / Close-range
illumination / 16 high-performance LEDs / 2000 lm / 2600
clm / 40 watts / Multi-voltage 933 V / Integrated DEUTSCH
plug / Polarity reversal protection / LED fault bypass / IP
6K9K high-pressure cleaning / IP 6K7 waterproof / Available
from April 2010
Power Beam 2000 LED:
Extremely powerful light output
LED
More detailed information can be found in the brief information leafl ets for the products and at www.hella.com
© Hella KGaA Hueck & Co.,
Lippstadt
9Z2 999 128-581 FR/01.10/0.53
Printed in Germany
Hella Limited
Wildmere Industrial Estate
Banbury, Oxon OX16 3JU
Tel.: (0 12 95) 27 22 33
Fax: 0800 783 2571
E-mail: hella.ltd@hella.com
Website: www.hella.co.uk
Hella Ireland Limited
Woodford Business Park
Santry, Dublin 17
Republic of Ireland
Tel.: +353 (1) 8 62 00 00
Fax: +353 (1) 8 62 11 33
E-mail: irlsales@hella.com
Website: www.hella.ie
© Hella KGaA Hueck & Co.,
Lippstadt
9Z2 999 128-582 FR/01.10/1.2
Printed in Germany
Hella KGaA Hueck & Co.
Rixbecker Straße 75
59552 Lippstadt, Germany
Phone: +49(0)2941-38-0
Fax: +49(0)2941-38-7133
Internet: www.hella.com
© Hella KGaA Hueck & Co.,
Lippstadt
9Z2 999 128-583 FR/01.10/0.5
Printed in Germany
Hella Asia Singapore Pte Ltd
Regional Headquarters Asia Pacifi c
Independent Aftermarket
2 International Business Park
#02-12 The Strategy
Singapore 609930
Tel: +65 6854 7300
Fax: +65 6854 7302
E-mail: singapore@hella.com
Internet: www.hella.com.sg