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Каталог товаров

WORKLIGHTS
www.hella.com/agriculture
UPDATE 01/2018
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CONTENTS
Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02
Working light ......................................... 04
Choosing the right product ............................. 06
The Lighting Lexicon .................................. 08
Fitting recommendations ..........................10
Agricultural and forestry vehicles ....................... 11
Construction vehicles .................................. 24
Forklifts ............................................. 28
Vehicles for commercial use ........................... 30
Municipal vehicles .................................... 37
Emergency vehicles ................................... 41
Snow ploughs ........................................ 44
HELLA product range ............................46
LED Worklights ....................................... 48
LED work light | ValueFit ............................... 76
Halogen worklights ................................... 82
Reversing spotlight ................................... 94
Headlight ............................................ 98
Beacons ............................................ 100
Accessories ......................................... 108
Something to know .............................114
HELLA Aftermarket .................................. 114
HELLA Innovations ................................... 116
FAQs ............................................... 118
Protection classes ................................... 123
HELLA quality ....................................... 124
Online tools and apps ................................ 128
From page 100
Safe whatever the operation
It is absolutely vital to give clear warnings to other road-users
in good time - this is the only way to ensure the safety of all.
Pages 04 05
A strong argument for better working light
Worklights from HELLA provide you with optimum lighting
conditions, even in the dark, allowing you to work faster, with
greater precision and improved productivity.
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03
CONTENTS
Pages 08 09 From page 10
The different usage scenarios
fitting and product recommendations.
Find out more about the many worklights available for a huge
range of requirements.
The technical lighting concept
What the lumen output says about the brightness and light of a
worklight.
from page 124
HELLA quality: a comparison
Find out in detail why supposedly cheap products from other
suppliers can turn out to be very expensive.
Easy answers to technical questions
Questions and answers to technical aspects of worklights.
from page 118
04
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Stronger and better working light helps.
Sleep researchers* in Basel working together with scientists
from the Fraunhofer Institute for Work Management
Organisation have discovered that people react strongly to light.
For example, the colour temperature of lighting has a
considerable influence on responsiveness and performance.
Experiments have proven that people get tired quicker if lighting
is too weak in colour and temperature, such as dull yellowish.
This is because the body perceives such light as twilight and
starts to “switch off. Optimum working light as produced by
HELLA worklights help you to remain awake and alert for
longer in the evenings, boosting concentration, and thereby
raising the night worker’s productivity.
Only quality protects against tiredness.
Scientific studies have shown that the human eye has the
capacity to always orient itself to the lightest point of a surface.
For relaxed vision, however, balanced illumination is necessary.
That is why HELLA's lighting technicians make special efforts to
generate a homogenous light pattern. The highly concentrated
light in the close range is reduced, and the light beams directed
further away. This means eyes do not tire as quickly and the
driver can concentrate for longer periods.
Take advantage of OEM quality.
HELLA quality offers the feeling of security guaranteed by a
reliable brand product. HELLA is established as a global original
equipment manufacturer in the eyes of all the leading
international vehicle and agricultural machinery manufacturers,
the reason being that HELLA is only satisfied with the highest
quality in all it does. For example, all our work lights are
subjected to extreme stress tests in development and
production. More information on our quality tests can be found
from page 124 onwards.
Halogen worklights:
The established standard.
Well-known but still up-to-date. You can’t go wrong with
Halogen worklights from HELLA. An affordable solution to
improving the light output of a vehicle and thus increase
working convenience in the dark.
H3 bulbs are largely used in HELLA worklights.
The light colour of H3 bulbs is 2,500 Kelvin.
There’s much to be said for better worklights!
Working faster, more productively and with greater precision in twilight and darkness requires daylight-quality
lighting. HELLA work lights turn night to day.
In addition, there are Halogen versions with HB3 and H9
bulbs, featuring greater luminous efficiency and higher color
temperatures
IMPORTANT: HB3 and H9 worklights are only available in 12
volt versions.
Advantages of H9/HB3 compared to H3
1.5-times greater light output thanks to increased luminous
flux
Direct access thanks to an externally accessible bulb
Straightforward bulb replacement
without opening the headlight housing
– bayonet connection
3,200 Kelvin light colour
LED work lights:
The next generation.
The latest LED developments in the worklight field are already
so advanced that they even outperform xenon light. Additionally,
LEDs offer high colour temperatures of around 6,500 Kelvin,
thus guaranteeing illumination just like daylight. Working under
these kinds of lighting conditions is gentle on your eyes, and it
helps you to stay on task for longer.
Advantages of LED worklights:
High light output
Low power consumption
Maintenance-free
Extremely long service life
Multivolt capable
100% dust and waterproof
High vibration resistance
Low temperature on the lens
All the advantages of modern LED lighting technology are
optimally employed in HELLA worklights.
Have we awakened your interest? The following pages will
tell you everything you need to know about work lights.
WORKING LIGHT
* Source: “Journal of Applied Physiology”
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05
INTRO
LED worklights:
The next generation.
Halogen worklights:
The established standard.
06
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CHOOSING THE RIGHT PRODUCT
An improvement in light is an
improvement in work quality.
Standard equipment:
4 x halogen work lights
Ultra Beam Halogen H3
Upgrade options
4x LED work lights
Ultra Beam LED Gen. II
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07
Five questions you should ask yourself
before buying new work lights:
1.
Which lighting technology is already
installed?
Analyse what you’ve already got before choosing a new work light. Only
once you know what technology is currently installed can you effectively
plan a replacement or lighting upgrade. Is a 1-to-1 replacement of the
existing light sufficient, or do you want to increase the light intensity,
efficiency and working convenience with more powerful lighting
technologies? There are several advantages to switching to powerful
LED technology.
2.
How big is the working area that
needs to be illuminated?
This question decides the light intensity you require, because ideal
illumination differs for each usage scenario. Do you need long-range,
narrow illumination? Or is short-range but intensive close-range
illumination sufficient? The greater the range your illumination must
ensure, the more light intensity you need.
3.
Can my existing lights be combined
with another lighting technology to
improve illumination?
Yes! Additional worklights or partial replacement allow you to improve your
illumination gradually, if necessary. Theres no need to use the same
technology. It is possible to combine existing halogen lighting with new and
efficient LED worklights. This keeps the capital outlay low and allows you to
benefit from greater luminous efficiency right away. To ensure even
illumination, it is important that new lights are always installed in pairs.
4.
Do I need the worklights to operate in
the dark for long periods?
The longer you work in the dark, the more important ideal light conditions
are to ensure you stay awake and focused. Halogen light causes fatigue
over longer period, while LED light increases concentration and enables
more precise and productive work because the human eye perceives it as
white daylight. This light is less tiring to the eyes and improves your colour
vision.
5.
How demanding are the outside
conditions for the light?
Halogen and Xenon lights are sensitive to vibration. The filaments in the
light source may break in the event of strong vibration – with potentially
devastating consequences for humans and animals in the work area, or for
your own safety. LED worklights, with design lives up to 130 times longer,
are recommended because they work without filaments and have the best
vibration characteristics.
Further assistance and answers to technical questions can be found beginning on page 118.
CHOOSING THE RIGHT PRODUCT
08
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Configuration and Effects of Various Types of Illumination
THE LIGHTING LEXICON
Anyone wishing to work safely and efficiently in the dark fully
realizes that high-performance work lights are an absolute
must. In addition to a suitable lumen value, it is equally
important that the light is evenly distributed throughout the
work area. And in order to achieve such a homogenous light
distribution, it is advisable to combine work lights that offer
different kinds of illuminating features. The HELLA reflector
system ensures a smooth distribution of light between the
various LED work lights – essential aspects for safe, productive
work in the dark.
1. Close-Range Illumination
Usually work lights with a textured cover lens.
The lens widens the light beams and distributes them
homogenously across the work area.
This allows you to ensure intensive, large-scale lighting of
the entire area around the vehicle.
And this is just as effective for lighting up equipment in and
around the vehicle.
For situations where the standard close-range
illumination is not sufficient, HELLA offers special, extra-
wide-beam work lights.
2. Long-Range Illumination
A narrow light pattern where the brightest point shines at the
ground at least 30 to 40 m away from the vehicle.
This is recommended for fast-moving vehicles so you can
work safely at night without worrying about an accident.
This enables good long-range visibility.
For special applications, extra-wide-beam illumination
(spots that reach up to 300 m) is also available.
3. Combination
The ideal illumination conditions for work are provided by a
combination of these two lighting options.
The tilt angle and lateral alignment of the individual devices
must be adjusted accordingly.
The lamps must be aligned in such a way that the long-range
and close-range illumination work well together and the
transition between them is smooth.
Dark areas hamper a person's ability to concentrate, and can
quickly lead to fatigue. As such, they should be avoided.
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09
THE LIGHTING LEXICON
The lumen output of a light indicates how brightly the light it
produces is perceived. This makes lumen output a better
reference than the wattage, which only indicates the power
consumption of a light rather than how much brightness it
actually produces. To aid easy comparison, the following
overviews therefore list the lumen outputs of individual
products. However, the lumen output is not the only factor that
determines how well a light can illuminate a work area.
Even more important than lumen: the quality of the
illumination
Homogeneous distribution of light is more important for
optimum working light than the luminous flux from the light
measured in lumen. The true quality of a light can be seen in
the overall lighting technology concept which, with HELLA
worklights, ensures extremely even illumination of the work
area without shadows.
HELLA worklight quality factors.
The interplay and quality of the lighting technology components
in a worklight are crucial to achieving ideal light conditions:
What the lumen output says about the brightness and light
of a worklight.
The luminous flux emanating from a light source is measured in the physical unit of lumen (lm).
1. Quality of the light sources
Stringent tests and selection ensure an extremely long design
life, e.g. up to 60,000 hours for LEDs.
2. Quality of the reflector system
For homogenous light distribution, the reflectors are designed
to reduce light concentration at close range and ensure a
constant increase in illumination as the distance increases.
3. Quality of the lens material
Thanks to the use of premium, impact-resistant and scratch-
proof synthetic material, the light emitted remains
homogeneous, even after colliding with a branch or anything
similar.
And it is worth noting the following:
HELLA has once more raised the bar in the field of lighting by
developing the world's first glare-free work light. The innovative
ZEROGLARE technology not only offers excellent close-range
lighting – it also represents an immense improvement in safety
while performing tasks. Find out more on page 117.
The reflector system is at the heart of HELLA’s innovative lighting
concept. Design is aided by the HELIOS software which tests the
light distribution of a new reflector using an average of a million
separate, simulated light beams.
This makes it possible for HELLA to ensure that worklights evenly
illuminate the work area, prevent the separate lights from causing
any interference or shadowing together and produce a harmonious
light pattern. This is very important, because the human eye
automatically focuses on the brightest point of a surface. That’s also
why worklights should always be replaced in pairs to prevent uneven
illumination of the work area.
The HELLA reflector system:
Optimum utilisation of lumen for homogenous illumination of the work area.
Computer simulation of the superimposed light produced by 2 x Oval 90 LED
worklights shows how a harmonious overall pattern is produced.
10
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FITTING RECOMMENDATIONS
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11
Agricultural and forestry
vehicles
The targeted deployment of efficient worklights,
particularly in agricultural use, dramatically
increases efficiency. Modern owner-operators can
work at full capacity at night and in twilight – older
machinery can be used more efficiently by
optimising its lighting. The extremely
homogeneous illumination of HELLA worklights
ensures ideal working conditions and a relaxed
working environment.
12
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AGRICULTURAL AND FORESTRY VEHICLES
Tractor:
Cab roof, front
Tractor:
Cab roof, rear
Close-range illumination
Page 50
Close-range illumination
Page 62
Close-range illumination
Page 57
Ultra Beam LED Gen. II
1GA 995 606-011
Oval 90 LED Gen. II
1GB 996 486-001
Modul 70 LED Gen. IV
1G0 996 476-001
LED LED LED
Close-range illumination
Page 51
Close-range illumination
Page 63
Ultra Beam LED Gen. I
1GA 995 506-011
Oval 90 LED Gen. I
1GB 996 386-001
LED LED
Ultra Beam LED Gen. I
HELLA product recommendation
All-rounder with outstanding luminous
efficiency
Compact design enables installation in
many different cabs
Fast and reliable installation with DT
connectors
Extremely wide illumination thanks to the
convex cover lens
Ideal for wide illumination of a work area
Ideal for mounting positions where space
is limited
Space-saving positioning on the cab roof
thanks to compact design
Powerful light output
Extremely wide illumination thanks to the
convex cover lens
Ideal for wide illumination of a work area
Oval 90 LED Gen. II
1GB 996 486-001
Oval 90 LED Gen. I
1GB 996 386-001
Ultra Beam LED Gen. II
Close-range illumination
Page 53
Power Beam 1800 compact
1GA 996 488-001
LED
The flat design of the Power Beam 1800
compact makes it ideal for mounting at the
rear of the cab
Power Beam 1800 compact
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AGRICULTURAL AND FORESTRY VEHICLES
Tractor:
Rear wing
Tractor:
Step-up lighting
Close-range illumination
Page 56
Close-range illumination
Page 64
Close-range illumination
Page 50
Oval 100 LED Gen. II
1GA 996 761-001
Ultra Beam LED Gen. II
1GA 995 606-001
LED LED LED
Close-range illumination
Page 67
Close-range illumination
Page 71
Close-range illumination
Page 72
Q90 compact LED
1GA 996 284-002
Flat Beam 500
1GA 995 193-001
Modul 50 LED
1G0 995 050-001
LED LED LED
HELLA product recommendation
Suitable for work with wide equipment
Special optics scatter light over a very wide
range
With a light output of 4,000 lumen, the Ultra
Beam LED offers sufficient rear lighting and
enables precise working
For safe access to the vehicle interior
Compact design ideal for illuminating
vehicle door area
The Flat Beam 500 features an extremely
compact design
The luminous efficiency of 550 lumen
is perfectly sufficient for reliable vehicle
access lighting
Where space is tight, the Module 50 LED is
ideal for illuminating the vehicle door
Modul 90 LED
1G0 996 263-031
High light output with compact design
Excellent value for money
Ultra Beam LED Gen. II
14
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AGRICULTURAL AND FORESTRY VEHICLES
Tractor:
Mirror bracket
Combine harvesters:
Cab roof, front
Close-range illumination
Page 57
Close-range illumination
Page 59
Close-range illumination
Page 67
Module 70 LED Gen. III
1G0 996 276-481
LED LED LED
Close-range illumination
Page 56
Close-range illumination
Page 50
Ultra Beam LED Gen. II
1GA 995 606-011
LED LED LED
HELLA product recommendation
Where less light is needed
Low weight and homogenous light
distribution in the close range
Matching mirror mount
(8HG 990 263-111)
Space-saving positioning on the cab roof
thanks to compact design
Powerful light output
Modul 90 LED
1G0 996 263-031
Outstanding luminous efficiency
The Module 90 LED is the ideal solution
if theres enough depth at the front of the
cab roof
Modul 70 LED Gen. IV
1G0 996 476-001
Outstanding light values
Rapid installation with associated mirror
mount (8HG 990 263-111)
Ideal for this attachment position thanks to
light synthetic material housing
Reduced vibration, sufficient luminous
efficiency
A good LED upgrade choice together with
the mount (8HG 990 263-131)
Q90 compact LED
1GA 996 284-002
Close-range illumination
Page 62
Oval 90 LED Gen. II
1GB 996 486-001
Extremely wide illumination thanks to the
convex cover lens
Ideal for wide illumination of a work area
Oval 90 LED Gen. II
1GB 996 486-001
Ultra Beam LED Gen. II
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15
AGRICULTURAL AND FORESTRY VEHICLES
Combine harvesters:
Cab bottom/side
Close-range illumination
Page 54
Close-range illumination
Page 59
Power Beam 1500
1GA 996 288-011
Module 70 LED Gen. III
1G0 996 276-481
LED LED
Combine harvesters:
Cab front/bottom
Close-range illumination
Page 65
Close-range illumination
Page 54
Close-range illumination
Page 51
Oval 100 LED Gen. I
1GA 996 661-001
Power Beam 1500
1GA 996 288-011
Ultra Beam LED Gen. I
1GA 995 506-011
LED LED LED
Ultra Beam LED Gen. I
Oval 100 LED Gen. I
HELLA product recommendation
Ideal for wide combine harvesters
Special optics scatter light over a very wide
and homogeneous range
Wide, homogeneous close-range
illumination
The Ultra Beam LED with 2,200 lumen is
recommended if more light is required
Flat design
Homogeneous close-range illumination
Where less light is needed
Low weight and homogenous light
distribution in the close range
Matching mirror mount
(8HG 990 263-111)
Close-range illumination
Page 51
Ultra Beam LED Gen. I
1GA 995 506-001
LED
Ultra Beam LED Gen. I
The Ultra Beam LED with 2,200 lumen is
recommended if more light is required
16
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AGRICULTURAL AND FORESTRY VEHICLES
Combine harvesters:
Side wall, top
Close-range illumination
Page 70
Close-range illumination
Page 54
Close-range illumination
Page 67
Flat Beam 1000
1GD 996 193-051
Power Beam 1500
1GA 996 288-011
LED LED LED
Combine harvesters:
Mirror bracket
LED
HELLA product recommendation
Close-range illumination
Page 57
Thanks to its flat design and 45° downward
illumination, it is ideal for mounting on the
side of the vehicle. It offers wide-beam,
homogenous close-range illumination
right by the vehicle.
Wide, homogeneous close-range
illumination makes the Power Beam 1500
the ideal worklight for a range of mounting
positions on combine harvesters.
Modul 70 LED Gen. IV
1G0 996 476-001
Outstanding light values
Rapid installation with associated mirror
mount (8HG 990 263-111)
Q90 compact LED
1GA 996 284-002
Flat, space-saving design
Light synthetic material housing
LED
Close-range illumination
Page 67
Q90 compact LED
1GA 996 284-002
Ideal for this attachment position thanks to
light synthetic material housing
Reduced vibration, sufficient luminous
efficiency
A good LED upgrade choice together with
the mount (8HG 990 263-131)
Oval 100 LED TP
1GA 996 661-031
LED
Close-range illumination
Page 65
Ideal for this attachment position thanks to
light synthetic material housing
Reduced vibration, good luminous efficiency
A good LED upgrade choice together with
the mount (8HG 990 263-131)
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17
AGRICULTURAL AND FORESTRY VEHICLES
Combine harvesters:
Tail board
Combine harvesters:
On the grain tank
Close-range illumination
Page 54
Oval 100 LED Gen. I
1GA 996 661-001
Power Beam 1500
1GA 996 288-011
LED
Close-range illumination
Page 57
Close-range illumination
Page 67
Close-range illumination
Page 59
Q90 compact LED
1GA 996 284-002
Module 70 LED Gen. III
1G0 996 276-481
LED
LED
LED LED
HELLA product recommendation
Close-range illumination
Page 65
Ideal for wide combine harvesters
Special optics scatter light over a very wide
and homogeneous range
The flat design of the Power Beam 1500 is
ideal for installation at the rear of the cab
Wide, homogeneous close-range
illumination
Flat design
Where less light is needed
Low weight and homogenous light
distribution in the close range
Modul 70 LED Gen. IV
1G0 996 476-001
Compact dimensions and excellent light
values enable safe and consistent working
The Module 70 LED is recommended for
good visibility of the combine harvester’s
discharge opening, even at night
Close-range illumination
Page 51
Ultra Beam LED Gen. I
1GA 995 506-001
LED
Ideal for maintenance at the rear end of the
vehicle
2,200 lumen illuminate the whole area
behind the vehicle
Ultra Beam LED Gen. I
Oval 100 LED Gen. I
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AGRICULTURAL AND FORESTRY VEHICLES
Combine harvesters:
In the grain tank and service light
Combine harvesters:
Step-up
Close-range illumination
Page 71
Close-range illumination
Page 67
Close-range illumination
Page 83
Flat Beam 500
1GA 995 193-001
LED
Module 70 LED Gen. III
1G0 996 276-481
Flat Beam 500
1GA 995 193-001
Modul 50 LED
1G0 995 050-001
LED
LED HALOGEN
LED LED
Picador H3
1GA 998 522-011
HELLA product recommendation
The ultra-flat Flat Beam 500 is
recommended as a service light in the
grain tank
When less luminous efficiency is sufficient
Close-range illumination
Page 59
Close-range illumination
Page 71
Close-range illumination
Page 72
For safe access to the vehicle interior
Compact design ideal for illuminating
vehicle door area
The Flat Beam 500 features an extremely
compact design
The luminous efficiency of 550 lumen
is perfectly sufficient for reliable vehicle
access lighting
Where space is tight, the Module 50 LED is
ideal for illuminating the vehicle door
Q90 compact LED
1GA 996 284-002
Thanks to its light synthetic material
housing and flat design, the Q90 LED is an
ideal service light
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19
AGRICULTURAL AND FORESTRY VEHICLES
Sprayer:
Rear wing
Sprayer:
linkage
Close-range illumination
Page 59
Close-range illumination
Page 90
Close-range illumination
Page 52
Modul 70 LED blue
1G0 996 276-701
Modul 70, H9 blue
1G0 996 176-671
Power Beam 3000
1GA 996 192-001
LED
Close-range illumination
Page 59
Close-range illumination
Page 90
Close-range illumination
Page 54
Modul 70 LED blue
1G0 996 276-701
Modul 70, H9 blue
1G0 996 176-671
Power Beam 1500
1GA 996 288-041
LED
HALOGEN LED
LED
HELLA product recommendation
Blue lens for greater efficiency
Less glare when lighting spray mist, more
precise checking of individual nozzle
functionality
13 watts energy consumption, 800 lm
Specially developed for sprayer vehicles
and snow ploughs
Less glare when lighting spray mist,
allowing more precise checking of
individual nozzle functionality
The Power Beam 3000 with 3,000 lumen is
recommended if more light is required
HALOGEN
When installed on the linkage, the blue
Module 70 LED shines straight through the
spray mist, making all nozzles visible to the
driver without dazzling him
Less glare when lighting spray mist,
allowing more precise checking of
individual nozzle functionality
Narrow, long-range illumination penetrates
the spray mist and greatly facilitates work
at night
20
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AGRICULTURAL AND FORESTRY VEHICLES
Harvesters:
Cab, front
Harvesters:
Cab, rear/side
Close-range illumination
Page 49
Close-range illumination
Page 50
Close-range illumination
Page 64
Ultra Beam LED Gen. II
1GA 995 606-011
Oval 100 LED Gen. II
1GA 996 761-001
LED
Close-range illumination
Page 56
Close-range illumination
Page 50
Ultra Beam LED Gen. II
1GA 995 606-011
LED LED
LEDLED
HELLA product recommendation
Ideal for all-round vehicle lighting Outstanding light values help the driver to
carry out his work precisely and efficiently
Close-range illumination
Page 60
Mega Beam LED Gen. IV
1GM 996 136-501
LED
Sufficient light for the rear view
Very robust
Compact design enables installation in
many different cabs
Universal all-rounder
Modul 90 LED
1G0 996 263-031
Powerful illumination with compact design
Excellent value for money
Ultra Beam LED Gen. II
Oval 100 LED Gen. II
RokLUME 380 N
1GA 996 197-001
Brightest illumination up to 100 metres
with close-range illumination and up to 300
metres in the long-range version
Extremely robust and powerful
Ultra Beam LED Gen. II
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21
AGRICULTURAL AND FORESTRY VEHICLES
Harvesters:
Jib
Harvesters:
Service light
Close-range illumination
Page 51
Close-range illumination
Page 57
Close-range illumination
Page 67
Ultra Beam LED Gen. I
1GA 995 506-001
Q90 compact LED
1GA 996 284-002
LED LED LED
Close-range illumination
Page 59
Close-range illumination
Page 67
Close-range illumination
Page 72
Module 70 LED Gen. III
1G0 996 276-481
Modul 50 LED
1G0 995 050-001
LED LED LED
Ultra Beam LED Gen. I
HELLA product recommendation
Space-saving thanks to compact design
Outstanding illumination of the close-range
work area
For situations with heavy vibrations, we
recommend the Q 90 compact LED due to
its lightweight design
The compact design of the Module 70 LED
offers an excellent solution
The 800 lumen of the Module 70 LED
illuminate the work area all around the
vehicle and simplify work at night
Where space is tight, the Module 50 LED is
an ideal service light
Modul 70 LED Gen. IV
1G0 996 476-001
Compact dimensions and excellent light
values enable safe and consistent working
Q90 compact LED
1GA 996 284-002
Thanks to its flat design, the Q90 LED is
also suitable for this mounting position
With close-range illumination, the
area around the vehicle can be evenly
illuminated
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AGRICULTURAL AND FORESTRY VEHICLES
Forwarder:
crane
Forwarder:
Cab rear panel
Close-range illumination
Page 50
Close-range illumination
Page 52
Close-range illumination
Page 54
LED
Close-range illumination
Page 54
Close-range illumination
Page 67
Close-range illumination
Page 70
Power Beam 1500
1GA 996 288-011
Power Beam 1500
1GA 996 288-011
Flat Beam 1000
1GD 996 193-001
LED
LEDLED
LEDLED
Flat Beam 1000
Ultra Beam LED Gen. II
1GA 995 606-011
Power Beam 3000
1GA 996 192-001
HELLA product recommendation
Even, wide illumination of the entire
work area
Suitable where lighting requirements are
extremely high
Has long been used in forestry
Outstanding light values help the driver to
carry out his work precisely and efficiently
The flat design of the Power Beam 1500 is
ideal for installation at the rear of the cab
Ideal with its flat design and wide
illumination
Q90 compact LED
1GA 996 284-002
Flat design
Even, homogenous illumination
depending on alignment
Ultra Beam LED Gen. II
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23
Pick-up:
Roof, front
Pick-up:
load area lighting
Close-range illumination
Page 74
Long-range illumination
Page 50
Long-range illumination
Page 59
Ultra Beam LED Gen. II
1GA 995 606-011
Module 70 LED Gen. III
1GA 996 461-311
LED LED LED
Close-range illumination
Page 70
Close-range illumination
Page 67
Close-range illumination
Page 71
Flat Beam 1000
1GD 996 193-051
Flat Beam 500
1GA 995 193-071
LED LED LED
AGRICULTURAL AND FORESTRY VEHICLES
Flat Beam 1000
LED Light Bar 350
1GJ 958 040-501
HELLA product recommendation
With 2,200 lumen, it offers even more light
and thus an improvement in work quality
2,800 lumen help the driver to carry out his
work precisely and efficiently
Long-range illumination for good long-
distance visibility
Flat, low profile
Wide-beam, homogenous light distribution
in front of the vehicle
Ideal for mounting on the rear panel
thanks to its flat design and 45° downward
illumination
The entire bed of the trailer is evenly
illuminated, allowing precise and safe work
Flat design, excellent value for money
Q90 compact LED
1GA 996 284-002
Thanks to its compact design, also suitable
for this mounting position
Ultra Beam LED Gen. II
LED Light Bar 350
24
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Construction vehicles
Construction sites are a really tough test for any
material. Not a problem for HELLA worklights,
though, because they have had to undergo tough
tests of their own in the testing laboratory and in
field trials. This includes a series of tests against
water and dust ingress, electromagnetic
compatibility tests, thermal tests, endurance tests,
electronic tests and vibration tests, of course.
|
25
26
|
CONSTRUCTION VEHICLES
HELLA product recommendation
Construction machinery, excavator:
Roof, front/rear
Close-range illumination
Page 56
Close-range illumination
Page 50
Ultra Beam LED Gen. II
1GA 995 606-001
LED LED
All-rounder with outstanding luminous
efficiency
Compact design enables installation in
many different excavator cabs
Construction machinery, excavator:
Excavator arm, front/rear
Close-range illumination
Page 57
Close-range illumination
Page 54
Close-range illumination
Page 51
Ultra Beam LED Gen. I
1GA 995 506-001
Power Beam 1500
1GA 996 288-001
LED LED LED
Ultra Beam LED Gen. I
Narrower long-range illumination offers
focused illumination of the bucket’s work
area
More light is often needed for larger
excavators. In such cases, the Ultra Beam
LED with 2,200 lumen is recommended.
Modul 90 LED
1G0 996 263-031
Efficient and safe work thanks to 2,700
lumen output
Modul 70 LED Gen. IV
1G0 996 476-001
The excavator arm is somewhere with little
space for work lighting
Compact worklight with excellent light
values enables safe and consistent working
Ultra Beam LED Gen. II
Close-range illumination
Page 74
LED
Flat, low profile
Ideal for mounting centrally on the cab roof
Wide-beam, homogenous light distribution
in front of the vehicle
LED Light Bar 350
1GJ 958 040-501
LED Light Bar 350
|
27
Asphalt paver:
Roof, front/rear
Asphalt paver:
Wheels, side
Close-range illumination
Page 49
Close-range illumination
Page 50
Close-range illumination
Page 74
LED LED LED
Close-range illumination
Page 67
Close-range illumination
Page 59
Close-range illumination
Page 51
LED LED LED
Module 70 LED Gen. III
1G0 996 276-481
CONSTRUCTION VEHICLES
Ultra Beam LED Gen. II
1GA 995 606-001
Ultra Beam LED Gen. I
1GA 995 506-001
HELLA product recommendation
Powerful 7,500 lumen turn night into day to
make work easier
Particularly resistant to vibrations
Outstanding front light with 4,000 lumen
Even light distribution helps the driver to
carry out his work precisely and efficiently
Space-saving positioning on the cab roof
thanks to compact design
Powerful light output
Extra-wide-beam illumination
Even when mounted low, produces wide
illumination of the ground around the
vehicle
800 lumen with only 13 watts energy
consumption
The Ultra Beam LED with 2,200 lumen is
recommended if more light is required
Thanks to its flat design, the Q90 LED is
suitable for this mounting position
With close-range illumination, the
area around the vehicle can be evenly
illuminated
Ultra Beam LED Gen. II
RokLUME 380 N
1GA 996 197-001
Q90 compact LED
1GA 996 284-002
LED Light Bar 350
1GJ 958 040-501
LED Light Bar 350
28
|
Forklifts
HELLA worklights are extremely energy efficient.
A clear advantage when used on electric forklifts.
After all, efficient worklights mean less charging
and minimised downtime for the vehicle.
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29
FORKLIFTS
Forklift:
Roof, front/rear
Forklift:
Forklift cab, front
Close-range illumination
Page 67
Close-range illumination
Page 59
Close-range illumination
Page 73
Module 70 LED Gen. III
1G0 996 276-481
Modul 50 LED
Color Spot
1G0 996 050-061
LED LED LED
Close-range illumination
Page 61
Close-range illumination
Page 67
Close-range illumination
Page 51
Mega Beam LED Gen. III
1GM 996 136-311
Ultra Beam LED Gen. I
1GA 995 506-001
LED LED LED
Ultra Beam LED Gen. I
HELLA product recommendation
Compact dimensions, low weight and
homogenous light distribution
Low energy consumption (13 W)
Blue warning sign in front of vehicle for
greater safety
Excellent light distribution in the close
range
Attractive design
With 2,200 lumen output, the Ultra Beam
LED offers sufficient rear light and enables
precise working
Q90 compact LED
1GA 996 284-002
Depending on alignment, either the forklift
arm or the rack can be illuminated
A combination of two worklights is
recommended
Q90 compact LED
1GA 996 284-002
Depending on alignment, either the forklift
arm or the rack can be illuminated
A combination of two worklights is
recommended
30
|
Vehicles for commercial use
Wider than others, longer, taller, heavier and more
powerful. Heavy and wide loads present drivers
with a special challenge – and are often
underestimated by other road users. For this
reason, the same rule applies to those responsible
for fitting out the vehicles with warning systems
and worklights as to those responsible for the
vehicle condition and load securing actions: only
perfect will do! HELLA is delighted with this – after
all, we work according to the very same rule.
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31
32
|
Commercial vehicles:
Cab rear panel, top
Commercial vehicles:
Cab rear panel, bottom
Close-range illumination
Page 70
Close-range illumination
Page 74
Flat Beam 1000
1GD 996 193-051
LED LED
Close-range illumination
Page 67
VEHICLES FOR COMMERCIAL USE
Flat Beam 1000
LED
HELLA product recommendation
Thanks to its flat design and 45° downward
illumination, it is ideal for mounting on
the rear panel. The entire coupling area of
the trailer is evenly illuminated, allowing
precise and safe work.
Design allows for ideal installation on the
cab rear panel
The Thermo Pro housing is especially light
and vibration-resistant
Close-range illumination
Page 71
Flat Beam 500
1GA 995 193-021
LED
The luminous efficiency of 550 lumen is
sufficient for even coupling illumination
Extremely flat mounting depth
Design allows for ideal installation on the
cab rear panel
Excellent value for money
Q90 compact LED
1GA 996 284-002
Close-range illumination
Page 53
Power Beam 1800 compact
1GA 996 488-001
LED
The entire coupling area is illuminated,
hugely facilitating work in the dark
Wide, homogenous illumination
The Thermo Pro housing protects the work
light from water ingress and corrosion
Close-range illumination
Page 53
Power Beam 1800 compact
1GA 996 488-001
LED
The entire coupling area is illuminated,
hugely facilitating work in the dark
Wide, homogenous illumination
The Thermo Pro housing protects the work
light from water ingress and corrosion
LED Light Bar 350
1GJ 958 040-501
LED Light Bar 350
Power Beam 1800 compact
Power Beam 1800 compact
|
33
Commercial vehicles:
Vehicle rear/side
Commercial vehicles:
Cab, front
Close-range illumination
Page 95
Close-range illumination
Page 96
Repulse Pro
2ZR 012 456-221
LED LED
LED
VEHICLES FOR COMMERCIAL USE
LED LED
HELLA product recommendation
Approved as a reversing spotlight
Shallow mounting depth (48 mm)
The energy-saving LED technology (just
11 W) helps to save power and therefore
reduces the strain on the alternator
Close-range illumination
Page 57
Long-range illumination
Page 59
Close-range illumination
Page 67
Module 70 LED Gen. III
1G0 996 376-001
Where less light is needed
Light weight and good long-range light
distribution
Matching mirror mount
(8HG 990 263-111)
Modul 70 LED Gen. IV
1G0 996 476-001
Outstanding light values
Rapid installation with associated mirror
mount (8HG 990 263-111)
Ideal for this attachment position thanks to
light synthetic material housing
Reduced vibration, sufficient luminous
efficiency
A good LED upgrade choice together with
the mount (8HG 990 263-131)
Module 70 LED
reversing spotlight
2ZR 996 376-091
Approved as a reversing spotlight
Compact dimensions and special corrosion
resistant coating
Q90 compact LED
1GA 996 284-002
LED
Close-range illumination
Page 96
Q90 Compact LED
Reversing Light
2ZR 996 284-501
Approved as a reversing spotlight
The Thermo Pro housing protects the work
light from water ingress and corrosion
34
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Tow truck:
Cab, top
LED
VEHICLES FOR COMMERCIAL USE
Close-range illumination
Page 67
Close-range illumination
Page 74
LED LED
Tow truck:
Cabin, centrally positioned
Power Beam 1500
1GA 996 288-011
Ultra Beam LED Gen. I
1GA 995 506-001
Flat Beam 1000
1GD 996 193-051
LED
Close-range illumination
Page 54
Close-range illumination
Page 51
Close-range illumination
Page 70
Flat Beam 1000
LED LED
Ultra Beam LED Gen. I
HELLA product recommendation
Close-range illumination
Page 70
Flat Beam 1000
1GD 996 193-051
Thanks to its flat design and 45° downward
illumination, it is ideal for mounting on
the rear panel. The entire coupling area of
the trailer is evenly illuminated, allowing
precise and safe work.
The entire bed is illuminated, hugely
facilitating work in the dark
Wide, homogenous illumination
Wide, homogenous illumination
The entire area around the vehicle is evenly
illuminated
The Ultra Beam LED with 2,200 lumen is
recommended if more light is required
Flat design and 45° downward illumination
make it ideal for mounting on the rear
panel
The entire bed of the trailer is evenly
illuminated, allowing precise and safe work
Thanks to its flat design, also suitable for
this mounting position
Q90 compact LED
1GA 996 284-002
LED Light Bar 350
1GJ 958 040-501
LED Light Bar 350
|
35
Tow truck:
Vehicle rear/side
LED LED LED
VEHICLES FOR COMMERCIAL USE
Tow truck:
loading platform, bottom
Flat Beam 500
1GA 995 193-021
Power Beam 1500
1GA 996 288-011
LED
Close-range illumination
Page 71
Close-range illumination
Page 67
Close-range illumination
Page 54
LED LED
HELLA product recommendation
Close-range illumination
Page 95
Close-range illumination
Page 96
Close-range illumination
Page 96
Q90 Compact LED
Reversing Light
2ZR 996 284-501
Repulse Pro
2ZR 012 456-221
Approved as a reversing spotlight
The Thermo Pro housing protects the work
light from water ingress and corrosion
Approved as a reversing spotlight
Shallow mounting depth (48 mm)
The energy-saving LED technology (just
11 W) helps to save power and therefore
reduces the strain on the alternator
Extremely flat design enables installation
on any vehicle rear panel
The luminous efficiency of 550 lumen is
sufficient for even bed illumination
Wide, homogenous illumination of the
entire bed
With 1,300 lumen, particularly powerful for
this mounting position
1,200 lumen of power with a flat design
Module 70 LED
reversing spotlight
2ZR 996 376-091
Approved as a reversing spotlight
Compact dimensions and special corrosion
resistant coating
Q90 compact LED
1GA 996 284-002
36
|
|
37
Municipal vehicles
Their range of applications is versatile. They are
used for cleaning pavements, pedestrian zones,
roads, runways or even industrial halls.
They ensure inner cities are kept clean and sweep
all sorts of road surfaces from narrow little
alleyways to large public spaces or airports.
HELLA worklights help to ensure that no piece of
waste is missed and the drivers always have
optimum visibility, regardless of where they are
sweeping. Resistant to corrosion and reliable,
HELLA worklights provide genuine support at
work.
38
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MUNICIPAL VEHICLES
Cleaning vehicle, 24 V:
Mounting back/front
Cleaning vehicle, 24 V:
Side of the vehicle, bottom
Ultra Beam LED Gen. I
1GA 995 506-001
LED
Flat Beam 500
1GA 995 193-001
LED
Close-range illumination
Page 65
Close-range illumination
Page 51
Close-range illumination
Page 57
Close-range illumination
Page 95
Close-range illumination
Page 71
Ultra Beam LED Gen. I
LED LED
LED LED
Oval 100 LED Gen. I
1GA 996 661-001
HELLA product recommendation
Special optics particularly scatter light
to the sides. This makes it possible to
illuminate the entire close range (up to
40 m) around the vehicle.
The Ultra Beam LED with 2,200 lumen is
recommended if more light is required
Particularly powerful with 2,500 lumen
Ideal for illuminating objects such as curb
cleaning brushes
The even light distribution hugely facilitates
work and ensures excellent driver visibility
The luminous efficiency of 550 lumen is
sufficient for even ground illumination in
the close range around the vehicle
Space-saving thanks to extremely flat
design
Close-range illumination
Page 67
With 1,000 lumen and a flat design
Particularly suitable for this mounting
position
Module 70 LED
reversing spotlight
2ZR 996 376-091
Q90 compact LED
1GA 996 284-002
Modul 70 LED Gen. IV
1G0 996 476-001
|
39
MUNICIPAL VEHICLES
Cleaning vehicle, 24 V:
Side of vehicle back/side
Cleaning vehicle, 12 V:
Roof, top
LED
LED LED
LED
LED
HELLA product recommendation
Close-range illumination
Page 95
Close-range illumination
Page 96
Repulse Pro
2ZR 012 456-221
Approved as a reversing spotlight
Shallow mounting depth (48 mm)
The energy-saving LED technology (just
11 W) helps to save power and therefore
reduces the strain on the alternator
Close-range illumination
Page 74
Close-range illumination
Page 70
Flat Beam 1000
1GD 996 193-051
Thanks to its flat design and 45° downward
illumination, it is ideal for mounting on the
rear panel. The vehicle's loading area is
evenly illuminated, allowing precise and
safe work.
The entire bed is illuminated, hugely
facilitating work in the dark
Wide, homogenous illumination
Close-range illumination
Page 67
Thanks to its flat design, also suitable for
this mounting position
Approved as a reversing spotlight
Compact dimensions and special corrosion
resistant coating
LED
Close-range illumination
Page 96
Q90 Compact LED
Reversing Light
2ZR 996 284-501
Approved as a reversing spotlight
The Thermo Pro housing protects the work
light from water ingress and corrosion
Module 70 LED
reversing spotlight
2ZR 996 376-091
Q90 compact LED
1GA 996 284-002
LED Light Bar 350
1GJ 958 040-501
LED Light Bar 350
40
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|
41
Emergency vehicles
When the fire service is called, it’s often a question
of life and death. The reliability of the material plays
a vital part.
HELLA worklights are subjected to extreme quality
tests to ensure they always reliably deliver top
performance.
42
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EMERGENCY VEHICLES
Emergency vehicle:
Cab, front
Emergency vehicle:
Vehicle roof or mast
Power Beam 3000
1GA 996 192-011
LED LED LED
LED LED LED
Close-range illumination
Page 52
Long-range illumination
Page 50
Long-range illumination
Page 56
Close-range illumination
Page 50
Close-range illumination
Page 49
Close-range illumination
Page 56
HELLA product recommendation
The long-range illumination of the Power
Beam 3000 makes it an ideal searchlight
for distances of up to 200 metres
The Ultra Beam LED, too, is perfect for
long-range illumination when installed on
the cab of an emergency vehicle
Illumination of up to 150 metres in front of
the vehicle is possible
Vehicle mast illumination has one aim: to
provide as much light as possible around
the entire vehicle. The Ultra Beam more
than meets this requirement, making it
ideal for this application
Brightest illumination up to 100 m with
close-range illumination and up to 300 m
in the long-range version can be achieved
with the 7,500 lumen
Modul 90 LED
1G0 996 263-051
The long-range variant of the Module 90
LED is ideal for intensive illumination up to
100 metres
The light is extremely focused and offers
outstanding illumination in the work area
Modul 90 LED
1G0 996 263-031
The illumination is also ideal for vehicle
masts
The Module 90 LED offers a more
affordable alternative while still featuring
excellent light values
Ultra Beam LED Gen. II
1GA 995 606-011
Ultra Beam LED Gen. II
Ultra Beam LED Gen. II
1GA 995 606-001
Ultra Beam LED Gen. II
RokLUME 380 N
1GA 996 197-001
|
43
EMERGENCY VEHICLES
Emergency vehicle:
Mounting on side top/vehicle rear
Emergency vehicle:
Vehicle rear/side
Flat Beam 1000
1GD 996 193-051
Flat Beam 500
1GA 995 193-021
LED
LED LED
LED LED
Close-range illumination
Page 70
Close-range illumination
Page 71
Close-range illumination
Page 67
Flat Beam 1000
HELLA product recommendation
Close-range illumination
Page 95
Close-range illumination
Page 96
Repulse Pro
2ZR 012 456-221
Approved as a reversing spotlight
Shallow mounting depth (48 mm)
The energy-saving LED technology (just
11 W) helps to save power and therefore
reduces the strain on the alternator
The specially developed 45° lens focuses
the light directly on the ground, so that,
even with flat surface mounting of the light,
the beams fall right around the vehicle
Flat design
1,100 lumen output
Also features the specially developed
45° lens, allowing precise and safe work
directly at the vehicle
550 lumen output with 7 watts energy
consumption
Space-saving thanks to flat design
Powerful 1,200 lumen ensure even
illumination
Module 70 LED
reversing spotlight
2ZR 996 376-091
Approved as a reversing spotlight
Compact dimensions and special corrosion
resistant coating
LED
Close-range illumination
Page 96
Q90 Compact LED
Reversing Light
2ZR 996 284-501
Approved as a reversing spotlight
The Thermo Pro housing protects the work
light from water ingress and corrosion
Q90 compact LED
1GA 996 284-002
44
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Snow ploughs
They often start work in the early hours before
dawn and often work until late in the evening or
night. There is no question that snow ploughs play
an important role in keeping the roads, footpaths
and airports safe, as well as many other public and
private spaces. Situations like this are not only
stressful for the person involved, but also for the
materials used.
For many years now, HELLA has been a partner of
leading winter snow plough manufacturers and
tries to support this work as effectively as possible
with high quality and innovative products. Because
there is hardly any other area where reliability,
safety and durability play such an important role as
they do for snow ploughs.
To this end, HELLA products are thoroughly
inspected over the entire manufacturing process
and subjected to exacting demands so that the
drivers can be sure to rely on the HELLA lighting
system.
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45
SNOW PLOUGHS
Snow ploughs:
Roof, front
Snow ploughs:
Cabin, on the side
Close-range illumination
Page 59
Modul 70 LED blue
1G0 996 276-701
LED LED
Close-range illumination
Page 59
Modul 70 LED blue
1G0 996 276-701
LED LEDHALOGEN
HELLA product recommendation
The Module 70 LED blue was specially
developed for sprayers and snow ploughs.
Less dazzle when illuminating spray mist,
road salt or snow. In addition, the blue
lens improves the nighttime perception of
contrast.
The Module 70 LED blue was specially
developed for snow ploughs
Less dazzle when illuminating spray mist,
road salt or snow
Close-range illumination
Page 90
Close-range illumination
Page 54
Close-range illumination
Page 54
Modul 70, H9 blue
1G0 996 176-671
Less glare when lighting spray mist,
allowing more precise checking of
individual nozzle functionality
Narrow, long-range illumination penetrates
the spray mist and greatly facilitates work
at night
The orange lens helps to improve work
quality
Power Beam 1500
1GA 996 288-041
Power Beam 1500
1GA 996 288-041
Close-range illumination
Page 53
Power Beam 1800 compact
1GA 996 488-001
LED
Special optics scatter light homogeneously
in front of the vehicle
1,850 lumen light output
The Thermo Pro housing protects the work
light from water ingress and corrosion
Power Beam 1800 compact
46
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HELLA PRODUCT RANGE
|
47
LED product range ...............................48
RokLUME 380 N ..............................................49
Ultra Beam LED Gen. II ........................................50
Ultra Beam LED Gen. I ........................................51
Power Beam 3000 ............................................52
Power Beam 1800 compact ....................................53
Power Beam 1500 ............................................54
Power Beam 1000 compact ....................................55
Modul 90 LED ................................................56
Module 70 LED Gen. IV ........................................57
Module 70 LED Gen. 3.2 .......................................58
Module 70 LED Gen. III ........................................59
Mega Beam LED Gen. IV .......................................60
Mega Beam LED Gen. III .......................................61
Oval 90 LED Gen. II ............................................62
Oval 90 LED Gen. I ............................................63
Oval 100 LED Gen. II ..........................................64
Oval 100 LED Gen. I ...........................................65
Oval 100 LED compact ........................................66
Q90 compact LED .............................................67
Eco 18 LED ..................................................68
Eco 26 LED ..................................................69
Flat Beam 1000 ..............................................70
Flat Beam 500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Modul 50 LED ................................................72
Modul 50 LED – Color Spot ....................................73
LED Light Bar 350 ............................................74
LED Light Bar 350 accessories .................................75
LED-Produktsortiment ValueFit .....................76
S800 LED | R900 LED .........................................77
S1500 LED | R1500 LED .......................................78
S2500 LED | R2200 LED .......................................79
LBX 220 LED | LBX 380 LED ....................................80
LBX 540 LED | LBX 720 LED ....................................81
Halogen product range. . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Picador ......................................................83
Ultra Beam ..................................................84
Ultra Beam with handle .......................................85
Oval 100 Double Beam ........................................86
Oval 100 .....................................................87
Master ......................................................88
Double Beam ................................................89
Modul 70, H9 .................................................90
Modul 70, H3 .................................................91
Mega Beam ..................................................92
Matador .....................................................93
Reversing spotlight ..............................94
Worklights “quick finder”
48
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LED WORKLIGHTS
LED Worklights
|
49
RokLUME 380 N
Product features
Breathtaking light output
Developed for the toughest conditions
Heavy Duty bracket for particularly high vibration resistance
Recommended tilt angle | Close-range: 12°, long-range: 5°
1GA 996 197-… -001 -021 -031 -041
Voltage 22 32 V 22 32 V 22 32 V 22 32 V
Close-range illumination X X
Long-range illumination X
Spot illumination X
Energy consumption max. 84 W max. 84 W max. 84 W max. 84 W
Lumen (hot) 7,800 lm 7,800 lm
Electrical connection 150 mm cable and DT
connector
150 mm cable and DT
connector
DT connector DT connector
Upright mounting X X X X
Suspended mounting X X X X
Mounting, lateral
Bracket width 152 mm 152 mm 152 mm 152 mm
Other features ZEROGLARE optics
Illumination
Technical details
Light output (measured): up to 7,800 lumens, power
requirement: max. 84 watts, colour temperature: 5,000°Kelvin,
24 volts, polarity reversal protection, overvoltage protection,
thermal management, IP 6K9K / IP 6K8 (high-pressure cleaner-
proof / submersible), high-grade aluminIum housing, NanoSafe
coating, ECE R10, RCM-approved
Close-range illumination Long-range illumination
LED WORKLIGHTS
50
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Illumination
Technical details
Light output (measured): 4,000 lumen, power requirement: 56
watts, colour temperature: 6,500 Kelvin, multivolt, polarity
reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (pressure cleaner-
proof/ submersible), ECE-R10-approved, high-quality
aluminium housing, ADR/GGVSEB-tested
Ultra Beam LED Gen. II
Product features
The most powerful Ultra Beam ever
Light output surpasses xenon performance
Twice as much light as Generation 1
Recommended tilt angle | Close-range: 12°, long-range: 5°
1GA 995 606-… -001 -011 -071 -081
Voltage 9 33 V 9 33 V 9 33 V 9 33 V
Close-range illumination X X
Long-range illumination X X
Spot illumination
Energy consumption 56 W 56 W 56 W 56 W
Lumen (hot) 4,000 lm 4,000 lm 4,000 lm 4,000 lm
Electrical connection DT connector DT connector DT connector DT connector
Upright mounting X X X X
Suspended mounting X X X X
Mounting, lateral
Bracket width 42 mm 42 mm 116 mm 116 mm
Other features Heavy Duty
surrounding bracket
Heavy Duty
surrounding bracket
Long-range illuminationClose-range illumination
LED WORKLIGHTS
|
51
1GA 995 506-… -001* -011 -031
Voltage 9 33 V 9 33 V 9 33 V
Close-range illumination X X
Long-range illumination X
Spot illumination
Energy consumption 30 W 30 W 30 W
Lumen (hot) 2,200 lm 2,200 lm 2,200 lm
Electrical connection DT connector DT connector DT connector
Upright mounting X X
Suspended mounting X X
Mounting, lateral
Bracket width 42 mm 42 mm 42 mm
Other features
* Model is also available as a blister pack: 1GA 995 506-002 (see page 114)
Recommended tilt angle: 12°, far: 5°
Ultra Beam LED Gen. I
Product features
Xenon-quality light output
Simple retrofit for universal use
Particularly homogeneous illumination of the work area
Technical details
Light output (measured): 2,200 lumen, power requirement:
30 watts, colour temperature: 6,500 Kelvin, multivolt, polarity
reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (pressure cleaner-proof /
submersible), ECE-R10-approved, high-quality aluminium
housing, ADR/GGVSEB-tested
Illumination
Close-range illumination Long-range illumination
LED WORKLIGHTS
52
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LED WORKLIGHTS
Technical details
Light output (measured): 3,000 lumen, power requirement:
43 watts, colour temperature: 6,500 Kelvin, multivolt, polarity
reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (pressure cleaner-proof /
submersible), ECE-R10-approved, robust aluminum housing,
GERMAN plug variant ADR/GGVSEB-tested
Illumination
Long-range illuminationClose-range illumination
1GA 996 192-… -001 -011 -021 -051 -061
Voltage 9 – 33 V 9 – 33 V 9 – 33 V 9 – 33 V 9 – 33 V
Close-range illumination X X X X
Long-range illumination X
Spot illumination
Energy consumption 43 W 43 W 43 W 43 W 43 W
Lumen (hot) 3,000 lm 3,000 lm 3,000 lm 3,000 lm 3,000 lm
Electrical connection 2,000 mm cable 2,000 mm cable 2,000 mm cable Mounting plate
according to DIN EN
ISO 4165
DT connector
Upright mounting X X X X X
Suspended mounting X X X X X
Mounting, lateral
Bracket width 42 mm 42 mm 119 mm 119 mm 42 mm
Other features Heavy Duty,
Surrounding bracket
With handle, pipe
socket fixing
ADR / GGVSEB-
tested
Recommended tilt angle: 12°, far: 3°
Power Beam 3000
Product features
Robust LED work light with an extra-high light output for
high-performance use. Even outperforms comparable
xenon models
Homogenous illumination for optimum visibility
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53
LED WORKLIGHTS
Illumination
Technical details
Light output (measured): 1,850 lumens, power requirement:
26 watts, colour temperature: 6,500°Kelvin, multi-voltage,
polarity reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (high-pressure cleaner-
proof/ submersible), ECE R10-approved, heat-conducting
Thermo Pro plastic housing
Power Beam 1800 compact
Product features
Successor to the Power Beam 1500 and Power Beam 1800
LED work light series
Complete corrosion protection thanks to the Thermo Pro
plastic housing and the glass-fibre reinforced plastic bracket
Compact design with powerful light output
Recommended tilt angle: 12°, long-range: 5°
1GA 996 488-… -001 -011
Voltage 10,5 32V 10,5 32V
Close-Range Illumination X
Long-range illumination X
Spot illumination
Energy consumption 26 W 26 W
Lumen (hot) 1.850 lm 1.850 lm
Electrical connection DT connector DT connector
Upright mounting X X
Suspended mounting X X
Mounting, lateral
Bracket width 42 mm
plastic bracket
42 mm
Other features
Long-range illumination
Close-Range Illumination
Innovation
54
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LED WORKLIGHTS
Illumination
Close-range illumination Long-range illumination
1GA 996 288-… -001* -011 -021 -031 -041
Voltage 9 – 33 V 9 – 33 V 9 – 33 V 9 – 33 V 9 – 33 V
Close-range illumination X X
Long-range illumination X X X
Spot illumination
Energy consumption 22 W 22 W 22 W 22 W 22 W
Lumen (hot) 1,300 lm 1,300 lm 1,300 lm 1,300 lm 1,300 lm
Electrical connection DT connector DT connector DT connector DT connector DT connector
Upright mounting X X X X X
Suspended mounting X X X X X
Mounting, lateral
Bracket width 42 mm 42 mm 116 mm 116 mm 42 mm
Other features Heavy Duty,
Surrounding bracket
Heavy Duty,
Surrounding bracket
Orange lens
* Model is also available as a blister pack: 1GA 996 288-012 (see page 115)
Recommended tilt angle: 12°, far: 5°
Power Beam 1500
Product features
Combines excellent LED light output with
a compact design
With heavy-duty bracket for tough uses and
extreme vibration
Technical details
Light output (measured): 1,300 lumen, power requirement:
22 watts, colour temperature: 6,500 Kelvin, multivolt, polarity
reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (pressure cleaner-proof /
submersible), ECE-R10-approved, high-quality aluminium
housing, ADR/GGVSEB-tested
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55
LED WORKLIGHTS
Illumination
Technical details
Light output (measured): 1,000 lumens, power requirement:
12 watts, colour temperature: 6,500°Kelvin, multi-voltage,
polarity reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (high-pressure cleaner-
proof/ submersible), ECE R10-approved, high-grade plastic
housing
Power Beam 1000 compact
Product features
Successor to the successful Power Beam 1000 LED work
light
Innovative, robust plastic housing particularly corrosion
resistant
ECE R23 reversing light approval
Recommended tilt angle: 12°, long-range: 5°
1GA 996 188-… -501 -511 2ZR 996 188-521
Voltage 9 33 V 9 33 V 9 33 V
Close-Range Illumination X X
Long-range illumination X
Spot illumination
Energy consumption 12 W 12 W 12 W
Lumen (hot) 1,000 lm 1,000 lm 1,000 lm
Electrical connection DT connector DT connector DT connector
Upright mounting X X X
Suspended mounting X X X
Mounting, lateral
Bracket width 42 mm 42 mm 42 mm
Other features ECE R23 reversing light
Long-range illumination
Close-Range Illumination
Innovation
56
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LED WORKLIGHTS
1G0 996 263-… -031 -051
Voltage 9 – 33 V 9 – 33 V
Close-range illumination X
Long-range illumination X
Spot illumination
Energy consumption 36 W 36 W
Lumen (hot) 2,700 lm 2,700 lm
Electrical connection DT connector DT connector
Upright mounting X X
Suspended mounting X X
Mounting, lateral
Bracket width 42 mm 42 mm
Other features
Recommended tilt angle: 12°, far: 5°
Modul 90 LED
Product features
Greater light output than comparable Xenon worklights
Extremely wide, homogenous illumination
Excellent value for money
Module 90 LED installation version:
1G0 996 263-501 (close-range),
1G0 996 263-511 (long-range illumination)
Technical details
Light output (measured): 3,400 lumen, power requirement:
36 watts, colour temperature: 6,500 Kelvin, multivolt, polarity
reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (pressure cleaner-proof /
submersible), ECE-R10-approved, high-quality aluminium
housing
Illumination
Long-range illuminationClose-range illumination
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57
LED WORKLIGHTS
Illumination
Technical details
Light output (measured): 2,500 lumens, power requirement: 30
watts, colour temperature: 6,500° Kelvin, multi-voltage, reverse
polarity protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (high-pressure cleaner-
proof/ submersible), ECE R10-approved, high-grade aluminium
housing
Close-range illumination
1G0 996 476-… -001 -011 -031
Voltage 9 – 33 V 9 – 33 V 9 – 33 V
Close-range illumination X X
Long-range illumination X
Spot illumination
Energy consumption 30 W 30 W 30 W
Lumen (hot) 2,500 lm 2,500 lm 2,500 lm
Electrical connection 2,000 mm cable 2,000 mm cable 2,000 mm cable
Upright mounting X X X
Suspended mounting X X X
Mounting, lateral
Bracket width 36 mm 36 mm 36 mm
Other features Extra-wide illumination
Recommended tilt angle: 12°, far: 5°
Module 70 LED Gen. IV
Product features
The most powerful of its size on the market
For anyone who needs a lot of light in a little space
Long-range illumination
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LED WORKLIGHTS
Illumination
Technical details
Light output (measured): 1,800 lumens, power requirement: 20
watts, colour temperature: 6,500° Kelvin, multi-voltage, reverse
polarity protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (high-pressure cleaner-
proof/ submersible), ECE R10-approved, high-grade aluminium
housing
Module 70 LED Gen. 3.2
Product features
Innovation in the module 70 LED series
Compact design with powerful light output
Now also available with integrated DEUTSCH connector
Recommended tilt angle: 12°, long-range: 5°
1G0 996 576-… -001 -011 -031 -041
Voltage 9 33 V 9 33 V 9 33 V 9 33 V
Close-Range Illumination X X
Long-range illumination X X
Spot illumination
Energy consumption 20 W 20 W 20 W 20 W
Lumen (hot) 1,800 lm 1,800 lm 1,800 lm 1,800 lm
Electrical connection 2,000 mm cable DT connector 2,000 mm cable DT connector
Upright mounting X X X X
Suspended mounting X X X X
Mounting, lateral
Bracket width 36 mm 36 mm 36 mm 36 mm
Other features
Long-range illuminationClose-Range Illumination
Innovation
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59
LED WORKLIGHTS
1G0 996 276-… -451* -481 -631 -701 …996 376-001 …996 376-501
Voltage 9 – 33 V 9 – 33 V 9 – 33 V 9 – 33 V 9 – 33 V 9 – 16 V
Close-range illumination X X X X
Long-range illumination X X
Spot illumination
Energy consumption 13 W 13 W 13 W 13 W 13 W 13 W
Lumen (hot) 800 lm 800 lm 800 lm 800 lm 800 lm 800 lm
Electrical connection 2,000 mm cable 200 mm
cable and DT
connector
3,500 mm
spiral cable
with cigarette
connection
2,000 mm cable 2,000 mm cable 2,000 mm cable
Upright mounting X X X X X X
Suspended mounting X X X X X X
Mounting, lateral
Bracket width 36 mm 36 mm 36 mm 36 mm 36 mm 36 mm
Other features Extra-wide
illumination
Magnetic base Spot
illumination,
blue lens
Spot
illumination
Thermo Pro
housing, hinge
* Model is also available as a blister pack: 1G0 996 276-453 (see page 114)
Recommended tilt angle: 12°, far: 5°
Module 70 LED Gen. III
Product features
Compact design enables a variety of different mounting
positions
Ideal for battery-powered vehicles or an alternator that is
already heavily stressed
Technical details
Light output (measured): 800 lumens, power requirement:
13 watts, colour temperature: 6,500° Kelvin, multi-voltage,
reverse polarity protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (high-pressure cleaner-
proof/ submersible), ECE R10-approved, high-grade aluminium
housing
Illumination
Close-range illumination Extra-wide illumination Spot illumination
60
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LED WORKLIGHTS
Illumination
Technical details
Light output (measured): 2,500 lumens, power requirement:
30 watts, colour temperature: 6,500° Kelvin, multi-voltage,
reverse polarity protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (high-pressure cleaner-
proof/ submersible), ECE R10-approved, high-grade aluminium
housing
Mega Beam LED Gen. IV
Product features
Classic design
Simple conversion thanks to modular design
Also available with a handle
Recommended tilt angle | Close-range: 12°
1GM 996 136-… -501 -511 -521
Voltage 9 – 33 V 9 – 33 V 9 – 33 V
Close-range illumination X X X
Long-range illumination
Spot illumination
Energy consumption 30 W 30 W 30 W
Lumen (hot) 2,500 lm 2,500 lm 2,500 lm
Electrical connection 2,000 mm cable 2,000 mm cable 2,000 mm cable
Upright mounting X X
Suspended mounting X
Mounting, lateral
Bracket width 42 mm plastic bracket 42 mm plastic bracket 42 mm plastic bracket
Other features with handle
Close-range illumination
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61
1GM 996 136-… -311* -361
Voltage 9 – 33 V 9 – 33 V
Close-range illumination X X
Long-range illumination
Spot illumination
Energy consumption 13 W 13 W
Lumen (hot) 800 lm 800 lm
Electrical connection 2,000 mm cable 2,000 mm cable
Upright mounting X
Suspended mounting X
Mounting, lateral
Bracket width 42 mm 42 mm
Other features
* Model is also available as a blister pack: 1GM 996 136-312 (see page 114)
Recommended tilt angle: 12°
Mega Beam LED Gen. III
Product features
Classic design with innovative LED technology
Ideal for battery-powered vehicles or already heavily
stressed generators
Technical details
Light output (measured): 800 lumens, power requirement:
13 watts, colour temperature: 6,500° Kelvin, multi-voltage,
reverse polarity protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (high-pressure cleaner-
proof/ submersible), ECE R10-approved, high-grade aluminium
housing
Illumination
Close-range illumination
LED WORKLIGHTS
62
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LED WORKLIGHTS
1GB 996 486-… -001 -011
Voltage 9 – 33 V 9 – 33 V
Close-range illumination X
Long-range illumination X
Spot illumination
Energy consumption 60 W 60 W
Lumen (hot) 4,300 lm 4,300 lm
Electrical connection DT connector DT connector
Upright mounting X X
Suspended mounting X X
Mounting, lateral
Bracket width 36 mm 36 mm
Other features
Recommended tilt angle | Close-range: 12°, long-range: 5°
Close-range illumination Long-range illumination
Illumination
Technical details
Light output (measured): 4,300 lumen, power requirement:
60 watts, colour temperature: 6,500 Kelvin, multivolt, polarity
reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (pressure cleaner-
proof / submersible), ECE-R10-approved, high-quality
aluminum housing, ADR/GGVSEB on request
Oval 90 LED Gen. II
Product features
Work lights with sleek oval design
Extra-wide-beam illumination
Light output that leaves nothing to be desired
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63
LED WORKLIGHTS
Illumination
Close-range illumination Long-range illumination
1GB 996 386-… -001* -021
Voltage 9 – 33 V 9 – 33 V
Close-range illumination X
Long-range illumination X
Spot illumination
Energy consumption 28 W 28 W
Lumen (hot) 2,000 lm 2,000 lm
Electrical connection DT connector DT connector
Upright mounting X X
Suspended mounting X X
Mounting, lateral
Bracket width 36 mm 36 mm
Other features
* Model is also available as a blister pack: 1GB 996 386-002 (see page 115)
Recommended tilt angle: Close-range: 12°, long-range: 5°
Oval 90 LED Gen. I
Product features
LED work lights with modern, attractive design
Xenon-quality light output
Extra-wide-beam, homogenous illumination
Technical details
Light output (measured): 2,000 lumen, power requirement:
28 watts, colour temperature: 6,500 Kelvin, multivolt, polarity
reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (pressure cleaner-proof /
submersible), ECE-R10-approved, high-quality aluminium
housing, ADR/GGVSEB-tested
64
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LED WORKLIGHTS
Oval 100 LED Gen. II
Product features
Work lights with compact oval design
Higher light output than an equivalent xenon work light
Simple conversion form halogen to LED thanks to modular
design
1GA 996 761-… -001 -011
Voltage 9 – 33 V 9 – 33 V
Close-range illumination X
Long-range illumination X
Spot illumination
Energy consumption 56 W 56 W
Lumen (hot) 4,000 lm 4,000 lm
Electrical connection DT connector DT connector
Upright mounting X X
Suspended mounting X X
Mounting, lateral
Bracket width 42 mm 42 mm
Other features
Recommended tilt angle | Close-range: 12°, long-range: 5°
Illumination
Long-range illuminationClose-range illumination
Technical details
Light output (measured): 4,000 lumen, power requirement:
56 watts, colour temperature: 6,500 Kelvin, multivolt, polarity
reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (pressure cleaner-proof /
submersible), ECE-R10-approved, high-quality aluminium
housing, ADR/GGVSEB on request
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65
LED WORKLIGHTS
1GA 996 661-… -001* -011
-031
(TP)
-041
(TP)
-501
(TP)
Voltage 9 – 33 V 9 – 33 V 9 – 33 V 9 – 33 V 9 – 33 V
Close-range illumination X X X X
Long-range illumination X
Spot illumination
Energy consumption 25 W 25 W 25 W 25 W 25 W
Lumen (hot) 1,700 lm 1,700 lm 1,700 lm 1,700 lm 1,700 lm
Electrical connection DT connector DT connector DT connector DT connector DT connector
Upright mounting X X X X
Suspended mounting X X X X
Mounting, lateral X
Bracket width 42 mm 42 mm 42 mm 42 mm 42 mm
Other features Lateral swivel
mounting
Hinge underneath
* Model is also available as a blister pack: 1GA 996 661-002 (see page 115)
Recommended tilt angle: 12°, far: 5°
Oval 100 LED Gen. I
Product features
Versatile LED work light
Wide, homogenous illumination
Simple fitting
Technical details
Light output (measured): 1,700 lumens, power requirement:
25 watts, colour temperature: 6,500° Kelvin, multi-voltage,
reverse polarity protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (high-pressure cleaner-
proof/ submersible), ECE R10-approved, ADR/GGVSEB-tested
Illumination
Close-range illumination
Aluminium housing Thermo Pro plastic housing
Long-range illumination
Thermo Pro plastic housing
66
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LED WORKLIGHTS
Illumination
Technical details
Light output (measured): 1,850 lumens, power requirement:
26 watts, colour temperature: 6,500°Kelvin, multi-voltage,
polarity reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (high-pressure cleaner-
proof/ submersible), ECE R10-approved, heat-conducting
Thermo Pro plastic housing
Oval 100 LED compact
Product features
Expansion of the Oval 100 series with state-of-the-art LED
technology
Flexible mounting possibilities thanks to innovative plastic
housing
Oval design for extra wide-beam illumination
Recommended tilt angle: 12°, long-range: 5°
1GA 996 761-… -101 -111
Voltage 10,5 32 V 10,5 32 V
Close-Range Illumination X
Long-range illumination X
Spot illumination
Energy consumption 26 W 26 W
Lumen (hot) 1,850 lm 1,850 lm
Electrical connection DT connector DT connector
Upright mounting X X
Suspended mounting X X
Mounting, lateral
Bracket width 42 mm 42 mm
Other features
Long-range illuminationClose-Range Illumination
Innovation
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67
LED WORKLIGHTS
Q90 compact LED
Product features
The perfect replacement for an old halogen work light
Thermo Pro housing for total corrosion resistance
Suitable for universal use thanks to compact design
Recommended tilt angle | Close-range: 12°, long-range: 5°
1GA 996 284-… -002 -012 -081 -091
Voltage 9 – 33 V 9 – 33 V 9 – 33 V 9 – 33 V
Close-range illumination X X
Long-range illumination X X
Spot illumination
Energy consumption 15 W 15 W 15 W 15 W
Lumen (hot) 1,200 lm 1,200 lm 1,200 lm 1,200 lm
Electrical connection 500 mm cable 500 mm cable 150 mm cable and DT
connector
150 mm cable and DT
connector
Upright mounting X X X X
Suspended mounting X X X X
Mounting, lateral
Bracket width 42 mm 42 mm 42 mm 42 mm
Other features Stylish packaging Stylish packaging ADR / GGVSEB-tested ADR / GGVSEB-tested
Technical details
Light output (measured): 1,200 lumens, power requirement:
15 watts, colour temperature: 6,500°Kelvin, multi-voltage,
polarity reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (high-pressure cleaner-
proof/ submersible), ECE R10-approved
Illumination
Close-range illumination Long-range illumination
68
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Illumination
Technical details
Light output (measured): 1,350 lumens, power requirement:
18 watts, colour temperature: 6,500° Kelvin, multi-voltage,
reverse polarity protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (high-pressure cleaner-
proof/ submersible), ECE R10-approved, high-grade aluminium
housing
Eco 18 LED
Product features
Perfect for converting from halogen to LED
Combines excellent LED light output with
a compact design
ECE R23 reversing light approval
Recommended tilt angle: 12°, long-range: 5°
1GA 996 479-… -001 -011 -021 -031 2ZR 996 479-501 2ZR 996 479-511
Voltage 10,5 32 V 10,5 32 V 10,5 32 V 10,5 32 V 10,5 32 V 10,5 32 V
Close-Range Illumination X X X X
Long-range illumination X X
Spot illumination
Energy consumption 18 W 18 W 18 W 18 W 18 W 18 W
Lumen (hot) 1,350 lm 1,350 lm 1,350 lm 1,350 lm 1,350 lm 1,350 lm
Electrical connection 500 mm cable 500 mm cable DT connector DT connector 3,000 mm cable DT connector
Upright mounting X X X X X X
Suspended mounting X X X X X X
Mounting, lateral
Bracket width 42 mm 42 mm 42 mm 42 mm 42 mm 42 mm
Other features ECE R23 reversing
light
ECE R23 reversing
light
Long-range illuminationClose-Range Illumination
LED WORKLIGHTS
Innovation
|
69
Illumination
Technical details
Light output (measured): 2,000 lumens, power requirement:
26 watts, colour temperature: 6,500° Kelvin, multi-voltage,
reverse polarity protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (high-pressure cleaner-
proof/ submersible), ECE R10-approved, high-grade aluminium
housing
Eco 26 LED
Product features
Powerful light output in a compact, square-shaped design
Extra wide, homogenous close-range illumination
Attractive design, for universal use
Recommended tilt angle: 12°, long-range: 5°
1GA 996 579-… -001 -011 -021 -031
Voltage 10,5 32 V 10,5 32 V 10,5 32 V 10,5 32 V
Close-Range Illumination X X
Long-range illumination X X
Spot illumination
Energy consumption 26 W 26 W 26 W 26 W
Lumen (hot) 2,000 lm 2,000 lm 2,000 lm 2,000 lm
Electrical connection 500 mm cable 500 mm cable DT connector DT connector
Upright mounting X X X X
Suspended mounting X X X X
Mounting, lateral
Bracket width 42 mm 42 mm 42 mm 42 mm
Other features
Long-range illuminationClose-Range Illumination
LED WORKLIGHTS
Innovation
70
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1GD 996 193-… -001 -011 -051
Voltage 9 – 33 V 9 – 33 V 9 – 33 V
Close-range illumination X X X
Long-range illumination
Spot illumination
Energy consumption 11 W 11 W 11 W
Lumen (hot) 1,100 lm 1,100 lm 1,100 lm
Electrical connection 2,000 mm cable 2,000 mm cable 2,000 mm cable
Upright mounting X X X
Suspended mounting
Mounting, lateral
Bracket width
Other features Wall-mounted Surrounding bracket 45° illumination
Recommended tilt angle: standard version: 12° and 1GD 996 193-051: 0° (45° illumination with special lens)
Flat Beam 1000
Product features
Extremely flat design
Excellent corrosion resistance with synthetic material
housing
Highly efficient worklight (only 11 watts)
Technical details
Light output (measured): 1,100 lumen, power requirement:
11 watts, colour temperature: 6,500 Kelvin, multivolt, polarity
reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (pressure cleaner-proof /
submersible), ECE-R10-approved, impact-resistant plastic
housing
e.g. for the rear of a
truck driver's cabin
Illumination
Close-range illumination
LED WORKLIGHTS
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71
1GA 995 193-… -001 -011 -021 -031 -041
Voltage 9 – 33 V 9 – 33 V 9 – 33 V 9 – 33 V 9 – 33 V
Close-range illumination X X X X X
Long-range illumination
Spot illumination
Energy consumption 7 W 7 W 7 W 7 W 7 W
Lumen (hot) 550 lm 550 lm 550 lm 550 lm 550 lm
Electrical connection 2,000 mm cable 2,000 mm cable 2,000 mm cable 2,000 mm cable 2,000 mm cable
Upright mounting X X X X
Suspended mounting X
Mounting, lateral
Bracket width 36 mm 36 mm 36 mm 36 mm 36 mm
Other features Standard holder Standard holder Wall-mounted Lug mounting Surrounding bracket
Recommended tilt angle: 0°
Flat Beam 500
Product features
Excellent corrosion resistance with synthetic material
housing
Extremely flat design
The 45° illumination pours light onto the nearby work area
with no need to tilt
Technical details
Light output (measured): 550 lumen, power requirement:
7 watts, colour temperature: 6,500 Kelvin, multivolt, polarity
reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (pressure cleaner-proof /
submersible), ECE-R10-approved, impact-resistant plastic
housing, 45° illumination as standard
Service light – Flat Beam 500
If machinery fails at night, the only way to perform repairs is
often by using a portable lamp. However, having both hands
free is a key advantage when it comes to getting the vehicle
operational again as quickly as possible. The Flat Beam 500 is
perfect in this situation. Installation on the inside of the side
combine harvester flap offers good visibility of the entire engine
compartment and guarantees safe work on the vehicle.
LED WORKLIGHTS
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1G0 995 050-… -001 -011 -021
Voltage 9 – 48 V 9 – 48 V 9 – 48 V
Close-range illumination X X
Long-range illumination X
Spot illumination
Energy consumption 15 W 15 W 15 W
Lumen (hot) 800 lm 800 lm 800 lm
Electrical connection DT connector DT connector DT connector
Upright mounting X X
Suspended mounting X X
Mounting, lateral
Bracket width 27 mm 27 mm 27 mm
Other features
Recommended tilt angle: 12°, far: 5°
Modul 50 LED
Product features
Ultra-compact worklight
Sturdy housing
Limited installation space required
Technical details
Light output (measured): 800 lumen, power requirement:
15 watts, colour temperature: 6,500 Kelvin, multivolt, polarity
reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K8 (pressure cleaner-proof /
submersible), ECE-R10-approved, high-quality aluminium
housing, ADR/GGVSEB-tested
Illumination
Close-range illumination Long-range illumination
LED WORKLIGHTS
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73
1G0 995 050-… -051 -061 -071 -081
Voltage 9 – 52 V 9 – 52 V 9 – 52 V 9 – 52 V
Close-range illumination
Long-range illumination
Spot illumination X X X X
Energy consumption 15 W 15 W 15 W 15 W
Lumen (hot)
Electrical connection DT connector DT connector DT connector DT connector
Upright mounting X X X X
Suspended mounting X X X X
Mounting, lateral
Bracket width 27 mm 27 mm 27 mm 27 mm
Other features/colour White Blue Green Red
Illumination
Modul 50 LED Color Spot
Product features
Special use as a warning light
Punctiform illumination on the ground
Increases working safety
Available in various colours
Technical details
Power requirement: 15 watts, multivolt, polarity reversal
protection, overvoltage protection, thermal management,
IP 6K9K / IP 6K8 (pressure cleaner-proof / submersible), ECE-
R10-approved, high-quality aluminium housing, ADR/GGVSEB
tested
LED WORKLIGHTS
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LED WORKLIGHTS
1GJ 958 040-… -501
Voltage 9 – 33 V
Close-range illumination X
Long-range illumination
Spot illumination
Energy consumption 25 W
Lumen (hot) 2,200 lm
Electrical connection 2,500 mm cable
Upright mounting X
Suspended mounting X
Mounting, lateral
Bracket width Flexible
Other features
Recommended tilt angle: 12°
LED Light Bar 350
Product features
Suitable for mounting on the roof thanks to low profile
Extra-wide-beam illumination for close-range use
Completely corrosion-resistant thanks to the Thermo Pro
plastic housing
Technical details
Light output (measured): 2,200 lumen, power requirement:
25 watts, colour temperature: 5,000 Kelvin, multivolt, polarity
reversal protection, overvoltage protection, thermal
management, IP 6K9K / IP 6K7 (pressure cleaner-proof /
submersible), ECE-R10-approved
Illumination
Close-range illumination
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75
LED WORKLIGHTS
LED Light Bar 350 accessories
Mounting brackets allow continuously variable illumination adjustment.
The mounting brackets can be positioned to suit most mounting positions.
1. Universal bracket – 8HG 958 139-841
HELLA is extending its range of accessories for the Light Bar
350 with this new and easy-to-mount fixing bracket, which can
be used universally. The brackets simply click into place on the
ends of the headlamp housing. Their mounting is very flexible,
and they can be fixed onto all mounting surfaces. As a result,
they lend themselves perfectly to most mounting
configurations.
The new universal bracket can be used for both auxiliary
headlamps and work lights. All nuts, screws and brackets are
made from marine-grade stainless steel. The new bracket –
with its anti-theft screw cap device – offers continuously
variable adjustment. The universal bracket set can also be used
as a spare parts set for the LED Light Bar 470.
Delivery scope:
2 x stainless steel mounting brackets
2 x stainless steel M8 x 20 mm hexagon socket screws
2 x stainless steel/nylon M8 lock nuts
2 x end adaptors
2 x friction washers
2 x end clamps
2 x screw caps
2. Bracket for double mounting – 8HG 958 128-811
The new, easy-to-mount bracket component from HELLA for
the Light Bar 350 and 470 allows double mounting of auxiliary
headlamps or work lights.
Two headlamps can be positioned above one another and
adjusted individually. This enables perfect alignment, and they
also allow illumination to be adjusted to individual
requirements.
Delivery scope:
2 x stainless steel double mounting brackets
(for combination with 8HG 958 139-071)
They are also ideal for mounting on angled surfaces.
LED work light | ValueFit
Proven quality at a great price.
Reliable quality at a fair market price – With work lights from HELLA VALUEFIT, HELLA offers products that are tailored to suit your
requirements. In the process, you profit from HELLA OEM quality – the unique combination of existing OE know-how and excellent
selling skills guarantees good quality at fair prices. All HELLA VALUEFIT products meet the relevant technical specifications, are
safe and reliable and make it possible to convert to LED technology at low cost.
|
77
LED WORK LIGHT | VALUEFIT
Illumination
Technical details
Object lighting, colour temperature: 6,000° Kelvin, power
requirement: 9 watts, protection class: IP 6K9K (high-pressure
cleaner-proof), aluminium housing, multi-voltage: 10 30 volts,
polarity reversal protection, ECE R10-approval
S800 LED | R900 LED
Product features
Well suited to illuminating small areas in the immediate
vicinity
Compact design
Daylight-similar colour temperature
1GA 357 107-012
(S800 LED)
1GA 357 107-022
(S800 LED)
1G0 357 108-012
(R900 LED)
Voltage 10 30 V 10 30 V 10 30 V
Close-Range Illumination X X X
Long-range illumination
Spot illumination
Energy consumption 9 W 9 W 9 W
Lumen (hot) 800 lm 800 lm 900 lm
Electrical connection 800 mm cable 3,000 mm cable 800 mm cable
Upright mounting X X X
Suspended mounting X X X
Mounting, lateral
Bracket width 42 mm 42 mm 42 mm
Other features ECE R23 reversing light ECE R23 reversing light
Close-Range Illumination
129
100 40
133
107
41,5
S800 LED R900 LED
Innovation
78
|
LED WORK LIGHT | VALUEFIT
Illumination
Technical details
Close-range illumination, colour temperature: 6,000° Kelvin,
power requirement: 15 watts, protection class: IP 6K9K (high-
pressure cleaner-proof), aluminium housing, multi-voltage:
10 30 volts, polarity reversal protection, ECE R10 approval
S1500 LED | R1500 LED
Product features
Perfect for converting from halogen to LED
Even illumination of the close-range area
For universal use
1GA 357 103-012
(S1500 LED)
1GA 357 103-022
(S1500 LED)
1GA 357 103-082
(S1500 LED)
1G0 357 101-012
(R1500 LED)
Voltage 10 30 V 10 30 V 10 30 V 10 30 V
Close-Range Illumination X X X X
Long-range illumination
Spot illumination
Energy consumption 15 W 15 W 15 W 15 W
Lumen (hot) 1,500 lm 1,500 lm 1,500 lm 1,500 lm
Electrical connection 800 mm cable 3,000 mm cable DT connector 800 mm cable
Upright mounting X X X X
Suspended mounting X X X X
Mounting, lateral
Bracket width 42 mm 42 mm 42 mm 42 mm
Other features ECE R23 reversing light ECE R23 reversing light With handle and switch
Close-Range Illumination
133
107 41,5
129
100 40
S1500 LED R1500 LED
Innovation
|
79
LED WORK LIGHT | VALUEFIT
Illumination
Technical details
Large-surface illumination of the work area, colour
temperature: 6,000° Kelvin, power requirement: 25 watts,
protection class: IP 6K9K (high-pressure cleaner-proof),
aluminium housing, multi-voltage: 10 30 volts, polarity
reversal protection, ECE R10 approval
S2500 LED | R2200 LED
Product features
For large-surface illumination of the work area
Offers lighting similar to daylight
Light output comparable with xenon
1GA 357 106-022
(S2500 LED)
1GA 357 106-032
(S2500 LED)
1G1 357 105-022
(R2500 LED)
Voltage 10 30 V 10 30 V 10 30 V
Close-Range Illumination X X X
Long-range illumination
Spot illumination
Energy consumption 25 W 25 W 25 W
Lumen (hot) 2,500 lm 2,500 lm 2,200 lm
Electrical connection 800 mm cable 3,000 mm cable 800 mm cable
Upright mounting X X X
Suspended mounting X X X
Mounting, lateral
Bracket width 50 mm 50 mm 50 mm
Other features ECE R23 reversing light ECE R23 reversing light
Close-Range Illumination
137
108
48
137
114
41,5
S2500 LED R2500 LED
Innovation
80
|
LED WORK LIGHT | VALUEFIT
Illumination
Technical details
Colour temperature: 6,500 Kelvin, multi-voltage: 9 33 volts,
polarity reversal protection, protection class: IP 67, aluminium
housing, ECE R10 approval, recommended mounting height:
0.50 1.50 m
LBX 220 LED | LBX 380 LED
Product features
Innovative light bar in state-of-the-art LED technology
Low mounting position offers exceptionally large-surface
illumination
An alternative to conventional work lights
1GJ 360 …
1GE 360 000-002
(LBX 220)
001-002
(LBX 380)
Voltage 9 33 V 9 33 V
Close-Range Illumination X X
Long-range illumination
Spot illumination
Energy consumption 22 W 44 W
Lumen (hot) 1,000 lm 2,000 lm
Electrical connection DT connector DT connector
Upright mounting X X
Suspended mounting X X
Mounting, lateral
Bracket width 255 mm 420 mm
Other features incl. 2,000 mm adapter lead incl. 2,000 mm adapter lead
LBX 220
LBX 380
Close-range illumination LBX 220
Close-range illumination LBX 380
Innovation
min 244 - max 264
209
80
98
M8
min 244 - max 264
209
80
98
M8
min 244 - max 264
209
80
98
M8
min 409 - max 429
374
80
98
M8
|
81
Illumination
Technical details
Colour temperature: 6,500 Kelvin, multi-voltage: 9 33 volts,
polarity reversal protection, protection class: IP 67, aluminium
housing, ECE R10 approval, recommended mounting height:
0.50 1.50 m
LBX 540 LED | LBX 720 LED
Product features
Innovative light bar in state-of-the-art LED technology
Low mounting position offers exceptionally large-surface
illumination
An alternative to conventional work lights
1GJ 360 …
002-002
(LBX 540)
003-002
(LBX 720)
Voltage 9 33 V 9 33 V
Close-Range Illumination
Long-range illumination X X
Spot illumination
Energy consumption 66 W 88 W
Lumen (hot) 3,500 lm 5,500 lm
Electrical connection DT connector DT connector
Upright mounting X X
Suspended mounting X X
Mounting, lateral
Bracket width 585 mm 750 mm
Other features incl. 2,000 mm adapter lead incl. 2,000 mm adapter lead
LED WORK LIGHT | VALUEFIT
LBX 720
Long-range illumination LBX 540
Long-range illumination LBX 720
LBX 540
Innovation
min 244 - max 264
209
80
98
M8
min 244 - max 264
209
80
98
M8
min 574 - max 594
539
80
98
M8
min 739 - max 759
704
80
98
M8
82
|
HALOGEN WORKLIGHTS
Halogen work lights
|
83
Recommended tilt angle: 12°
Picador
Product features
Timeless, classic worklight
Wide close-range illumination
Pivot joint for ideal light adjustment
Technical details
Light output: 1,150 / 1,400°lumens, colour temperature:
2,500°Kelvin, impact-resistant, glass-fibre-reinforced plastic
housing, IP 5K9K (high-pressure cleaner-proof)
1GA … … 006 876-001* … 998 522-011* … 006 875-001*
Voltage 12 / 24 V 12 / 24 V 12 / 24 V
Close-range illumination X X X
Long-range illumination
Spot illumination
Energy consumption 55 / 70 W 55 / 70 W 55 / 70 W
Lumen (hot) 1,150 / 1,400 lm 1,150 / 1,400 lm 1,150 / 1,400 lm
Electrical connection Cable inlet with grommet Cable inlet with grommet Cable inlet with grommet
Upright mounting X X
Suspended mounting X X
Mounting, lateral X
Bracket width 36 mm 36 mm 36 mm
Other features Swivel joint Mounting on the side
* Without bulb
Illumination
Close-range illumination
HALOGEN WORKLIGHTS
84
|
HALOGEN WORKLIGHTS
1GA 007 506-… -001* -011* -081* -391* …996 150-081
Voltage 12 / 24 V 12 / 24 V 12 / 24 V 12 / 24 V 12 V
Close-range illumination X X X X
Long-range illumination X
Spot illumination
Energy consumption 55 / 70 W 55 / 70 W 55 / 70 W 55 / 70 W 65 W
Lumen (hot) 1,150 / 1,400 lm 1,150 / 1,400 lm 1,150 / 1,400 lm 1,150 / 1,400 lm 1,700 lm
Electrical connection AMP connector AMP connector Cable inlet with
grommet
DT connector AMP connector
Upright mounting X X X X X
Suspended mounting X X X X X
Mounting, lateral
Bracket width 42 mm 42 mm 42 mm 42 mm 42 mm
Other features Heavy Duty incl. H9 bulb
* Without bulb
Recommended tilt angle: 15°, far: 5°
Ultra Beam
Product features
The classic among work lights
The most popular work light on the market
Suitable for universal use thanks to compact design
Technical details
Light output: 1,150/1,400 lumen, colour temperature: 2,500
Kelvin, impact-resistant glass fibre-reinforced synthetic
material housing, IP 5K9K (pressure cleaner-proof), GGVSEB/
ADR tested
Illumination
Close-range illumination
|
85
HALOGEN WORKLIGHTS
Recommended tilt angle: 15°, far: 5°
Ultra Beam with handle
Product features
The classic among work lights
Fitted with a handle for better adjustment
Optionally also available with ON/OFF switch
Technical details
Light output: 1,150 / 1,400°lumens, colour temperature:
2,500°Kelvin, impact-resistant, glass-fibre-reinforced plastic
housing, IP 5K9K (high-pressure cleaner-proof)
1GA 007 506-… -021* -681 …997 506-631*
Voltage 12 / 24 V 24 V 12 / 24 V
Close-range illumination X X X
Long-range illumination
Spot illumination
Energy consumption 55 / 70 W 70 W 55 / 70 W
Lumen (hot) 1,150 / 1,400 lm 1,400 lm 1,150 / 1,400 lm
Electrical connection AMP connector Mounting plate according to
DIN EN ISO 4165
AMP connector
Upright mounting X X X
Suspended mounting X X
Mounting, lateral
Bracket width 42 mm Tube diameter 24 mm 42 mm
Other features Heavy Duty Pipe-socket attachment Heavy Duty
On/off switch
* Without bulb
Illumination
Close-range illumination
86
|
Recommended tilt angle: 12°, far: 5°
Oval 100 Double Beam
Product features
Wide, homogenous illumination of the work area
2 bulbs for double the light output
For universal use
Technical details
Light output: 2,300 lumen, colour temperature: 2,500 Kelvin,
extremely powerful light output with double chamber reflector.
IP 5K9K (pressure cleaner-proof), impact-proof, glass-fibre-
reinforced plastic housing
HALOGEN PRODUCT RANGE
1GA 996 161-… -131 -291 …996 361-011
Voltage 12 V 12 V 24 V
Close-range illumination X
Long-range illumination X X
Spot illumination
Energy consumption 110 W 110 W 140 W
Lumen (hot) 2,300 lm 2,300 lm 2,800 lm
Electrical connection AMP connector AMP connector AMP connector
Upright mounting X X X
Suspended mounting X X X
Mounting, lateral
Bracket width 42 mm 42 mm 42 mm
Other features Double Beam Double Beam Double Beam
Illumination
Close-range illumination
|
87
HALOGEN PRODUCT RANGE
Recommended tilt angle: 12°, far: 5°
Oval 100
Product features
Classic work light with oval design
For universal use
Wide, homogenous illumination
Technical details
Light output: 1,150 lumen, colour temperature: 2,500 Kelvin,
IP 5K9K (pressure cleaner-proof), impact-resistant, glass-fibre-
reinforced plastic housing
1GA 996 161-… -121 -281 -581 -391
Voltage 12 V 12 V 24 V 12 V
Close-range illumination X X X
Long-range illumination X
Spot illumination
Energy consumption 55 W 55 W 70 W 65 W
Lumen (hot) 1,150 lm 1,150 lm 1,400 lm 1,700 lm
Electrical connection AMP connector AMP connector AMP connector 2,000 mm cable
Upright mounting X X X X
Suspended mounting X X X
Mounting, lateral
Bracket width 42 mm 42 mm 42 mm 42 mm
Other features Heavy Duty H9, Heavy Duty
Illumination
Close-range illumination
88
|
HALOGEN PRODUCT RANGE
Recommended tilt angle: 12°, far: 5°
Master
Product features
Timeless, classic worklight
Homogeneous close-range illumination
For universal use
Technical details
Light output: 1,150/1,400 lumens, colour temperature:
2,500°Kelvin, impact-resistant, glass-fibre-reinforced plastic
housing, IP 5K4K (splash-proof)
1GA 005 060-… -001* -041*
Voltage 12 / 24 V 12 / 24 V
Close-range illumination X
Long-range illumination X
Spot illumination
Energy consumption 55 / 70 W 55 / 70 W
Lumen (hot) 1,150 / 1,400 lm 1,150 / 1,400 lm
Electrical connection Cable inlet with grommet Cable inlet with grommet
Upright mounting X X
Suspended mounting X X
Mounting, lateral
Bracket width 33 mm 33 mm
Other features
* Without bulb
Illumination
Close-range illumination
|
89
HALOGEN PRODUCT RANGE
Recommended tilt angle: 12°, far: 5°
Double Beam
Product features
Intensive light thanks to double reflector
For universal use
Technical details
Light output: 2,300/2,800 lumen, colour temperature: 2,500
Kelvin, impact-resistant, glass-fibre-reinforced plastic housing,
IP 5K4K (splash-proof), GGVSEB/ADR-tested
1GA 006 991-… -031* -041* -051* -091*
Voltage 12 / 24 V 12 / 24 V 12 / 24 V 12 / 24 V
Close-range illumination X X X
Long-range illumination X
Spot illumination
Energy consumption 110 / 140 W 110 / 140 W 110 / 140 W 110 / 140 W
Lumen (hot) 2,300 / 2,800 lm 2,300 / 2,800 lm 2,300 / 2,800 lm 2,300 / 2,800 lm
Electrical connection 250 mm cable 250 mm cable 250 mm cable 250 mm cable
Upright mounting X X X X
Suspended mounting X X X X
Mounting, lateral
Bracket width 42 mm 42 mm 42 mm 42 mm
Other features Extra-wide illumination,
with handle
Extra-wide illumination
* Without bulb
Illumination
Close-range illumination
90
|
HALOGEN PRODUCT RANGE
Recommended tilt angle: 12°, far: 5°
Modul 70, H9
Product features
Compact, round work light
Blue lens ensures high-contrast light which penetrates dust,
water and fog
Technical details
Light output: 1,700 lumen, colour temperature: 3,200 Kelvin,
impact-resistant, glass-fibre-reinforced plastic housing,
IP 5K9K (pressure cleaner-proof)
1G0 996 176-… -171 -181 -671
Voltage 12 V 12 V 12 V
Close-range illumination X X
Long-range illumination X
Spot illumination
Energy consumption 65 W 65 W 65 W
Lumen (hot) 1,700 lm 1,700 lm 1,700 lm
Electrical connection 2,000 mm cable 2,000 mm cable H9 connector
Upright mounting X X
Suspended mounting X
Mounting, lateral
Bracket width 36 mm 36 mm 36 mm
Other features Blue lens
Illumination
Close-range illumination
|
91
HALOGEN PRODUCT RANGE
Recommended tilt angle: 12°, far: 5°
Modul 70, H3
Product features
HELLA's smallest halogen work light
Suitable for mounting in tight spaces
For universal use
Technical details
Light output: 1,150 / 1,400°lumens, colour temperature:
2,500°Kelvin, impact-resistant, glass-fibre-reinforced plastic
housing, IP 5K9K (high-pressure cleaner-proof)
1G0 996 176-… -001* -011* -111*
Voltage 12 / 24 V 12 / 24 V 12 / 24 V
Close-range illumination X X
Long-range illumination X
Spot illumination
Energy consumption 55 / 70 W 55 / 70 W 55 / 70 W
Lumen (hot) 1,150 / 1,400 lm 1,150 / 1,400 lm 1,150 / 1,400 lm
Electrical connection Cable inlet with grommet Cable inlet with grommet Cable inlet with grommet
Upright mounting X X
Suspended mounting X
Mounting, lateral
Bracket width 36 mm 36 mm 36 mm
Other features
* Without bulb
Illumination
Close-range illumination
92
|
HALOGEN PRODUCT RANGE
Recommended tilt angle: 12°, far: 5°
Mega Beam
Product features
Modern design
For universal use
Excellent illumination into the distance
Technical details
Light output: 1,150/1,400 lumen, colour temperature: 2,500
Kelvin, impact-resistant, glass-fibre-reinforced plastic housing,
IP 5K9K (pressure cleaner-proof; except variant -091),
GGVSEB/ADR-tested
1GM 996 134-… -051* -081* -171* -321* -091*
Voltage 12 / 24 V 12 / 24 V 12 / 24 V 12 / 24 V 12 / 24 V
Close-range illumination X X
Long-range illumination X X X
Spot illumination
Energy consumption 55 / 70 W 55 / 70 W 55 / 70 W 55 / 70 W 55 / 70 W
Lumen (hot) 1,150 / 1,400 lm 1,150 / 1,400 lm 1,150 / 1,400 lm 1,150 / 1,400 lm 1,150 / 1,400 lm
Electrical connection Cable inlet with
grommet
AMP connector AMP connector Cable inlet with
grommet
Cable inlet with
grommet
Upright mounting X X X X
Suspended mounting X X X X
Mounting, lateral
Bracket width 42 mm 42 mm 42 mm 42 mm
Other features Heavy Duty Heavy Duty Heavy Duty Installation
* Without bulb
Illumination
Close-range illumination
|
93
HALOGEN PRODUCT RANGE
Recommended tilt angle: 12°
Matador
Product features
Work light with protective grating
Wide close-range illumination
Fitted with a handle for better adjustment
Technical details
Light output: 1,150/1,400 lumens, colour temperature:
2,500°Kelvin, impact-resistant, glass-fibre-reinforced plastic
housing, IP 5K4K (splash-proof)
1G4 003 470-… -001* -031* -051* -141
Voltage 12 / 24 V 12 / 24 V 12 / 24 V 24 V
Close-range illumination X X X X
Long-range illumination
Spot illumination
Energy consumption 55 / 70 W 55 / 70 W 55 / 70 W 70 W
Lumen (hot) 1,150 / 1,400 lm 1,150 / 1,400 lm 1,150 / 1,400 lm 1,400 lm
Electrical connection Cable inlet with grommet Cable inlet with grommet Cable inlet with grommet DIN EN ISO 4165
Upright mounting X X X X
Suspended mounting X X X X
Mounting, lateral
Bracket width 52 mm 52 mm 52 mm Tube diameter 24 mm
Other features On/off switch On/off switch, cover mesh Cover mesh Pipe socket fixing, cover
mesh
* Without bulb
Illumination
Close-range illumination
94
|
REVERSING SPOTLIGHT
The marking makes
the difference
Not every work light can be used as a reversing
light. The devices must meet specific criteria to
pass ECE-R23 homologation of the reversing light.
Compliance with exact light values on the ground,
strict LED failure criteria and a light value with an
upper limit are crucial to obtaining approval.
Reversing lights from HELLA meet these criteria
and are therefore TÜV approved.
Our special cover lenses direct the light beams to
the sides specifically to enable optimum visibility
when reversing. This makes safe manoeuvring of
the vehicle child’s play, even at night.
Make sure your device has a type approval number
when purchasing. Only devices with a type approval
number (e.g. R23-003902), are approved for
mounting as a reversing light.
IMPORTANT: Accidents caused by the use of non-
approved work lights will void your warranty.
|
95
REVERSING SPOTLIGHT
Power Beam 1000
Light output (measured): 850 lumen, power requirement: 15 watts, colour temperature: 6,500 Kelvin, multivolt,
polarity reversal protection, overvoltage protection, thermal management, for heavy-duty use, IP 6K9K / IP 68
(pressure cleaner-proof / submersible), ECE-R10-approved, ECE-R23-approved, high-quality coated aluminium
housing (CoroSafe), ADR/GGVSEB-tested
High corrosion resistance thanks to CoroSafe special coating
Homogenous light distribution
High vibration resistance
Tilt angle: according to the installation instructions
2ZR 996 188-… -121
Voltage 9 – 33 V
Close-range illumination X
Long-range illumination
Energy consumption 15 W
Lumen (hot) 850 lm
Electrical connection DT connector
Upright mounting X
Suspended mounting X
Bracket width 116 mm
Other features CoroSafe coating
Modul 70 LED
Light output (measured): 800 lumen, power requirement: 13 watts, colour temperature: 6,500 Kelvin, multivolt,
polarity reversal protection, overvoltage protection, thermal management, IP 6K9K / IP 6K8 (pressure cleaner-
proof / submersible), ECE-R10-approved, ECE-R23-approved, high-quality aluminium housing
Compact design
Special coating with excellent corrosion resistance
Extra-wide illumination
Tilt angle: according to the installation instructions
2ZR 996 376-… -091
Voltage 9 – 33 V
Close-range illumination X
Long-range illumination
Energy consumption 13 W
Lumen (hot) 800 lm
Electrical connection 2,000 mm cable
Upright mounting X
Suspended mounting X
Bracket width 36 mm
Other features CoroSafe coating
96
|
REVERSING SPOTLIGHT
Q90 compact LED
Light output (measured): 1,000 lumens, power requirement: 15 watts, colour temperature: 5,000°Kelvin, multi-
voltage, polarity reversal protection, overvoltage protection, thermal management, IP 6K9K / IP 6K8 (high-
pressure cleaner-proof/ submersible), ECE R10-approved.
Approved special lighting as reversing spotlight ECE-R23.
Excellent corrosion resistance
Compact design
Wide-beam, homogenous illumination behind the vehicle
Tilt angle: according to the installation instructions
2ZR 996 284-… -501 -511
Voltage 9 – 33 V 9 – 33 V
Close-range illumination X X
Long-range illumination
Energy consumption 15 W 15 W
Lumen (hot) 1,000 lm 1,000 lm
Electrical connection 2000 mm cable 500 mm cable and DT connector
Upright mounting X X
Suspended mounting X X
Bracket width 42 mm plastic bracket 42 mm plastic bracket
Other features ADR / GGVSEB-tested
Repulse Pro
Light output (measured): 700 lumen, power requirement: 11 watts, colour temperature: 5,500 Kelvin, multivolt,
reverse polarity protection, overvoltage protection, thermal management, IP 6K9K / IP 67 (pressure cleaner-
proof/ immersible), ECE-R10 approved, ECE-R23 approved
Several mounting options
Highly efficient (only 11 watts)
Heat-conductive Thermo Pro housing, ADR/GGVSEB-tested
Tilt angle: according to the installation instructions
2ZR 012 456-… -201 -211 -221
Voltage 10 – 30 V 10 – 30 V 10 – 30 V
Close-range illumination X X X
Long-range illumination
Energy consumption 11 W 11 W 11 W
Lumen (hot) 700 lm 700 lm 700 lm
Electrical connection AMP Superseal
connector (2-pole)
with 2,000 mm cable
EasyConn connector
(2-pole) with 1,000
mm cable
6.3 mm blade
terminal sleeves
with 3,000 mm cable
Upright mounting X X X
Suspended mounting X X X
Bracket width 86 mm 86 mm 86 mm
Other features Surrounding
bracket for upright,
suspended and rear
mounting
Surrounding
bracket for upright,
suspended and rear
mounting
Surrounding
bracket for upright,
suspended and rear
mounting
|
97
REVERSING SPOTLIGHT
Flat Beam 500
Light output (measured): 550 lumen, power requirement: 7 watts, colour temperature: 6,500 Kelvin, multivolt,
reverse polarity protection, overvoltage protection, thermal management, IP 6K9K / IP 67 (pressure cleaner-
proof/ immersible), ECE-R10 approved, ECE-R23 approved, impact-resistant synthetic material housing
Extremely flat design
Synthetic material housing
Excellent corrosion resistance
Highly efficient reversing spotlight (7 watts)
Tilt angle: according to the installation instructions
2ZR 995 193-… -051
Voltage 9 – 33 V
Close-range illumination X
Long-range illumination
Energy consumption 7 W
Lumen (hot) 550 lm
Electrical connection 2,000 mm cable
Upright mounting X
Suspended mounting
Bracket width 36 mm
Other features Standard holder
Ultra Beam H3
Reversing spotlight, IP 5K9K (pressure cleaner-proof), impact-proof, glass fibre-reinforced synthetic material
housing, approved special illumination as a reversing spotlight, GGVSEB/ADR, colour temperature: 2,300 Kelvin.
Approved special lighting as reversing spotlight ECE-R23.
Classic design
Compact design
Corrosion-resistant
Tilt angle: according to the installation instructions
2ZR 997 506-… -391 -621 -691
Voltage 24 V 24 V 24 V
Close-range illumination X X
Long-range illumination X
Energy consumption 70 W 70 W 70 W
Lumen (hot) 1,400 lm 1,400 lm 1,400 lm
Electrical connection 190 mm cable and
AMP connector
190 mm cable and
AMP connector
DT connector
Upright mounting X X X
Suspended mounting
Bracket width 42 mm 42 mm 42 mm
Other features Heavy Duty Heavy Duty Heavy Duty
98
|
C220
Combination headlight with ECE approval IP 5K9K (pressure cleaner-proof), impact-proof, glass fibre-
reinforced synthetic material housing.
Horizontal attachment
Installation below
H3 / H7 / P21W / T4W
Compact dimensions
Illumination without dazzle
All light functions united in one light
12 V, mounting left with DT connector (6-pole) 1EE 996 174-251
12 V, mounting right with DT connector (6-pole) 1EE 996 174-261
C220
Combination headlight with ECE approval IP 5K9K (pressure cleaner-proof), impact-proof, glass fibre-
reinforced synthetic material housing.
Horizontal attachment
Mounting rear
H3 / H7 / P21W / T4W
Compact dimensions
Illumination without dazzle
All light functions united in one light
12 V, mounting left with DT connector (6-pole) 1EE 996 174-211
12 V, mounting right with DT connector (6-pole) 1EE 996 174-221
123
654
Pin assignment
1 – Vacant
2 – Low beam
3 – High beam
4 – Position light
5 – Direction indicator
6 – Ground
Pin assignment
1 – Vacant
2 – Low beam
3 – High beam
4 – Position light
5 – Direction indicator
6 – Ground
HEADLIGHT
123
654
|
99
HEADLIGHT
C140 LED
Combination headlamp with all functions in LED technology. For horizontal or vertical mounting, with die-
cast aluminum housing, lens made of scratch-resistant polycarbonate, with 6-pin DEUTSCH connector,
light functions: low and high beam, position light and indicator
9 – 32 V, DT connector (6-pole)
All light functions in LED
Outstanding luminous efficiency
High energy efficiency
ECE and SAE approval
Vertical attachment, right-hand traffic 1EE 996 374-001
Horizontal attachment left, right-hand traffic 1EE 996 374-011
Horizontal attachment right, right-hand traffic 1EE 996 374-021
Horizontal attachment left, left-hand traffic 1LE 996 374-031
Horizontal attachment right, left-hand traffic 1LE 996 374-041
Pin assignment
1 – Ground
2 – Low beam
3 – High beam
4 – Position light
5 – Direction indicator
6 – Status query
123
654
100
|
BEACONS
HELLA beacons with their strong warning effect
signal to other road users the following message:
Please show consideration – work is being carried
out around the vehicle.
They enable maximum safety for oneself and for
third parties thanks to their intensive warning
effect. This safety is achieved by the optimum light
bundling and distribution, the resulting high range
and also the very high light intensity.
You can rely 100% on our beacons: HELLA beacons
are characterised by outstanding quality when it
comes to workmanship and stability – and their
long service life proves all this!
|
101
BEACONS
K-LED Blizzard
Flashing lighting function: Intensive perception
thanks to double flash signal, 360° warning effect,
sharp increase in the light values, signal immediately
perceptible.
Functional safety: Meets the requirements of IP 67 and
IP 9K. The beacon is dust-tight, resistant to high-pressure
cleaners and even able to withstand brief immersion in
water to a depth of up to 1 m.
Ideal for continuous use: Because of its low total power
consumption and high-quality, durable LEDs.
Extremely long service life: Because of the innovative LED
technology.
Very robust and vibration-proof: Developed without any
moving parts. This beacon is thus optimally protected
against strong vibrations and shocks. The polycarbonate
dome is impact-resistant.
Intelligent and high-performance electronics: This makes
multi-voltage function, protection against voltage peaks and
also polarity reversal protection possible.
High-quality corrosion protection: The housing is
passivated and then powder-coated. This provides a
considerable degree of protection against aggressive media
like salt and lyes.
Compact and modern design: Extremely flat design and
impact-resistant, crystal-clear polycarbonate dome.
Approvals: Approved in accordance with ECE R65 and
ECE R10.
K-LED Blizzard F
Amber 2XD 012 980-001
K-LED Blizzard FL
Amber 2XD 012 980-011
K-LED Blizzard M
Amber 2XD 012 980-021
Technical data
Rated voltage (U
N
) Multivolt
Operating voltage (U
B
) 10 30 V
Total current consumption ca. 1.3 A (12 V) ca. 0.7 A (24 V)
Power consumption 10 W
Dome Polycarbonate
Housing Aluminium
Operating position Upright
Temperature range -40°C to +60°C
Service life of LEDs ca. 30,000 hours*
Reverse polarity protection Yes
Protection level IP 6K7, IP 6K9K
* As per details provided by LED manufacturers; depending on operating conditions
the length of LED service life can vary.
Type approval
Homologation, yellow
65 004744
TA1
Interference suppression CISPR25 conducted class 5
Approval GGVSE / ADR
EMC protection ECE R10: 058356
Ø 4,1 (3X)
Ø 130
120° (3X)
20°
39 ±1
88 ±1,5
83,6 ±1
132
±1,5
149 ±1
83,6
±1,5
95,5
±1,5
148,3 ±1
These LED products have the following features:
ECE R65
+8°
-8°
Ø 4,1 (3X)
Ø 130
120° (3X)
20°
39 ±1
88 ±1,5
102
|
BEACONS
K-LED 2.0
Two warning signal types: The
first HELLA beacons where you
can choose between rotating or flashing warning signals.
Two brightness levels: An integrated light sensor enables
automatic switching between day and night mode. This
guarantees you the greatest warning effectiveness.
Functional safety: The IP 67-protected beacon is dust-tight
and can be immersed in water for a short period.
Vibration resistance: Without any moving parts, the beacon
is well protected against strong vibrations and shocks.
Compact design: Extremely flat design and impact-resistant
dome.
Low life-cycle costs: Maintenance-free beacon with very
long service life. Maintenance costs and standstill times are
reduced to a minimum.
ECE R65: Approved in accordance with ECE R65.
Technical data
Rated voltage (U
N
) Multivolt
Operating voltage (U
B
) 10 32 V
Interference suppression (CISPR25) Power-controlled class 5
Total current consumption 0.45 A to 2.5 A
Power consumption max. 30 W
Operating temperature range - 40°C to + 60°C
Service life of LEDs ca. 30,000 hours*
Dome Polycarbonate
Mounting from the bottom
Polarity reversal protection Yes
Operating position Upright
Protection level IP 6K7, IP 6K9K
* As per details provided by LED manufacturers; depending on operating conditions
the length of LED service life can vary.
Type approval
Approval
GGVSE / ADR, TR 010,
ICA0 (airport variant)
Homologation, yellow
10 056816
65 003468
1)
SAE J845 W3-1
TA1
10 056816
65 035555
TA2
Homologation, blue
10 056816
65 003468
TB1
10 056816
65 003555
TB2
Homologation, red
10 003468
65 003468
TR1
EMC protection
036816
ECE-R10: 036816
Beacon K-LED 2.0 F*
(Rotating and flashing)
Multi-voltage, amber 2XD 011 557-101
1)
Multi-voltage, blue 2XD 011 557-111
Multi-voltage, red 2XD 011 557-121
Multi-voltage, yellow, black base 2RL 011 557-841
These LED products have the following features:
ECE R65
+8°
-8°
Beacon K-LED 2.0 R *
(Flashing)
Multi-voltage, amber 2XD 011 557-201
1)
Multi-voltage, blue 2XD 011 557-211
Multi-voltage, red 2XD 011 557-221
Multi-voltage, yellow, black base 2RL 011 557-811
Beacon K-LED 2.0 M *
(Flashing)
Multi-voltage, amber 2XD 011 557-301
1)
Multi-voltage, blue 2XD 011 557-311
Multi-voltage, red 2XD 011 557-321
K-LED 2.0 Airport **
Multi-voltage, amber (fixed attachment) 2XD 011 557-701
Pipe-socket attachment (to be ordered separately) 8HG 005 436-041
** tested according to ICAO Annex 14 (Low Intensity, Type C)
* Other colours available on request.
|
103
BEACONS
K-LED 1.2
Low current consumption, high level of
efficiency and large light exit area
Dual lighting system: The dual lighting system provides
a larger light exit area, making it especially effective at
providing a warning function.
Very robust and vibration-proof: Developed without any
moving parts. This beacon is thus optimally protected
against strong vibrations and shocks. The polycarbonate
dome is impact-resistant.
Extremely long service life: Because of the innovative LED
technology.
EMC resistance: Wireless signals are not disrupted by the
K-LED 1.2 since it has a high resistance to EMC.
Mounting: The three attachment options enable the
beacon to be optimally adapted to its areas of application:
pipe-socket mounting, fixed mounting in accordance with
DIN 14620 Form B1 (Ø 130 mm) and SAE 150 mm),
magnetic attachment in accordance with DIN 14620.
* Other colours available on request.
Technical data
Rated voltage (U
N
) Multivolt
Operating voltage (U
B
) 10 30 V
Interference suppression Tested in accordance with CISPR 25
Total current consumption
Rotating Ca. 1.6 A (12 V), ca. 0.8 A (24 V)
Flashing Ca. 1.8 A (12 V), ca. 0.9 A (24 V)
Power consumption
Rotating Ca. 20 W
Flashing Ca. 22 W
Operating temperature range - 40°C to + 60°C
Service life of LEDs ca. 30,000 hours*
Dome Polycarbonate
Polarity reversal protection Yes
Operating position Upright
Protection level IP 6K7, IP 6K9K
* As per details provided by LED manufacturers; depending on operating conditions
the length of LED service life can vary.
Type approval
Approval SAE J845 W3-2
EMC protection ECE-R10, RCM
Rotating light function
Homologation, yellow
10 057963
65 004439
TA1
Homologation, blue
10 057963
65 004440
TB1
Homologation, red
10 057963
65 004441
TR1
Flashing lighting function
Homologation, yellow
10 057962
65 004442
TA1
Homologation, blue
10 057962
65 004443
TB1
Homologation, red
10 057962
65 004444
TR1
1600 ±10
21
Ø146 ±0,5
85 ±1
115,5 ±1,5
123
±1,5
Ø6 ±0,1
Ø164,7 ±1
Ø169,3 ±1
Ø6
120° (x3)
Ø150
±0,5
Ø130
±0,5
20°
42,8°
1600 ±10
21
Ø146 ±0,5
85 ±1
115,5 ±1,5
123 ±1,5
Ø6 ±0,1
Ø164,7 ±1
Ø169,3 ±1
Ø6
120° (x3
)
Ø150
±0,5
Ø130
±0,5
20°
42,8°
Ø 169,5
±0,5
196,5
±1
146 ±1
115,5 ±1,5
85 ±1
125,5 ±1,5
These LED products have the following features:
K-LED 1.2 F* beacon
Multi-voltage, yellow, rotating 2RL 012 983-301
Multi-voltage, blue, rotating 2RL 012 983-311
Multi-voltage, red, rotating On request
Multi-voltage, yellow, flashing 2XD 012 984-301
Multi-voltage, blue, flashing 2XD 012 984-311
Multi-voltage, red, flashing On request
K-LED 1.2 R* beacon
Multi-voltage, yellow, rotating 2RL 012 983-401
Multi-voltage, blue, rotating On request
Multi-voltage, red, rotating On request
Multi-voltage, yellow, flashing 2XD 012 984-401
Multi-voltage, blue, flashing On request
Multi-voltage, red, flashing On request
ECE R65
+8°
-8°
104
|
BEACONS
RotaLED Compact
Flashing lighting function: Intensive perception
thanks to double flash signal, 360° warning effect,
sharp increase in the light values, signal immediately
perceptible.
Extremely long service life: Because of the innovative LED
technology.
Halogen can be replaced 1:1 with LED: The RotaLED
Compact is the LED successor to the existing Rotafix,
Rotaflex and Rota Compact halogen beacon series. These
can be replaced 1:1.
Very robust and vibration-proof: Developed without any
moving parts. This beacon is thus optimally protected
against strong vibrations and shocks. The polycarbonate
dome is impact-resistant.
Flexible version: Flexible base protects against branch
impact – the beacon bends and always returns to its original
position.
Approval: ECE and SAE-approved.
RotaLED Compact F*
Multi-voltage 10-30 V, yellow 2XD 013 979-001
RotaLED Compact FL*
Multi-voltage 10-30 V, yellow 2XD 013 979-011
RotaLED Compact M*
Multi-voltage 10-30 V, yellow 2XD 013 979-021
ECE R65
+8°
-8°
84,8 ±0,5
Ø165,2 ±1
Ø138,8 ±1
118
±1
Ø5,5 (3x)
Ø150 ±0,5
Ø5,5 (3x)
Ø10 min
Ø130 ±0,5
20°
120° (3x)
120° (3x)
118
±1
164 ±1
165 ±1
84,8
±0,5
Ø165 ±1
Ø138,8 ±0,5
130 ±1
These LED products have the following features:
Technical data
Rated voltage (U
N
) Multivolt
Operating voltage (U
B
) 10 30 V
Total current consumption
Approx. 1.3 A
(10 V)
Approx. 0.7 A
(30 V)
Power consumption 10 W
Service life of LEDs ca. 30,000 hours*
Dome Polycarbonate
Operating position Upright
Protection level IP 6K7, IP 6K9K
* As per details provided by LED manufacturers; depending on operating conditions
the length of LED service life can vary.
Type approval
Homologation, yellow
65 004636
SAE J845 W3-2
TA1
Interference suppression (CISPR25) Power-controlled class 5
Approval GGVSE / ADR
EMC protection ECE-R10: 058156
* Other colours available on request.
|
105
BEACONS
Rota LED
Long service life: No moving parts, no
wear and maximum reliability.
Cost saving: Since LEDs are maintenance-free, they do not
cause any additional costs for spare parts or maintenance.
Standstill time is reduced to a minimum.
Vibration resistance: Particularly resistant to vibrations
and shocks as a result of the LED technology, without any
moving parts.
Rotating lighting function: Innovative electronics concept
makes a rotary function possible without moving parts.
Compact and robust design: Flat, compact design and
impact-resistant polycarbonate dome protect against
impacts, e.g. branches.
Mounting: Three different attachment variants guarantee a
mounting solution for every application.
ECE R65: Approved in accordance with ECE R65.
Beacon Rota LED F*
Multi-voltage 10 30 V, amber, rotating 2RL 010 979-001
Multi-voltage 10–30 V, blue, rotating 2RL 010 979-101
Multi-voltage 10 30 V, amber, flashing 2XD 012 878-001
Multi-voltage 10-30 V, blue, flashing 2XD 012 878-101
Beacon Rota LED FL*
Multi-voltage 10 30 V, amber, rotating 2RL 010 979-011
Multi-voltage 10–30 V, blue, rotating 2RL 010 979-111
Multi-voltage 10 30 V, amber, flashing 2XD 012 878-011
Multi-voltage 10-30 V, blue, flashing 2XD 012 878-111
Beacon Rota LED M*
Multi-voltage 10 30 V, amber, rotating 2RL 010 979-021
Multi-voltage 10–30 V, blue, rotating 2RL 010 979-121
Multi-voltage 10 30 V, amber, flashing 2XD 012 878-021
Multi-voltage 10-30 V, blue, flashing 2XD 012 878-121
Technical data
Rated voltage (U
N
) Multivolt
Operating voltage (U
B
) 10 30 V
Total current consumption
Approx. 0.8 A (12 V), approx. 0.4 A
(24 V)
Power consumption Approx. 10 W
Service life of LEDs ca. 30,000 hours*
Dome Polycarbonate
Operating position Upright
Protection level IP 5K4K, IP 5K9K
* As per details provided by LED manufacturers; depending on operating conditions
the length of LED service life can vary.
Type approval
Interference suppression (CISPR25) Power-controlled class 5
Approval
GGVSE / ADR
SAE J845 W3-2
EMC protection
035517
ECE R10
Rotating light function
Homologation, yellow
10 046194
65 003109
TA1
Homologation, blue
10 046194
65 003503
TB1
Flashing lighting function
Homologation, yellow
10 057696
65 004154
TA1
Homologation, blue
10 057696
65 004155
TB1
ECE R65
+8°
-8°
These LED products have the following features:
* Other colours available on request.
106
|
BEACONS
KL Rotaflex / Rotafix
Standard solution for robust applications
Tough rotary beacons
Optimum light power, focusing and distribution through the
rotating unit made up of a high-sheen metallised parabolic
reflector and bulb
Compact design shape and unmistakeable look
Drive from motor with plastic worm gear
Sturdy domes with smooth, easy-to-clean surface
Approved in accordance with ECE R65
The RotaLED Compact is the LED successor
Technical data
Rated voltage (U
N
) 12 V 24 V
Operating voltage (U
B
) 10,8 13,8 V 21,6 27,6 V
Interference suppression
Power-controlled class 3
(CISPR 25)
Engine speed 160 min
-1
Power consumption of bulb 55 W 70 W
Total current consumption 5,5 A 3,5 A
Operating temperature range - 40°C to + 60°C
Mounting From above and below
Operating position Upright
Protection level IP 5K4K, IP 5K9K
Type approval
Homologation, yellow
006509 (ECE R65)
Homologation, blue
006513 (ECE R65)
Approval SAE J845 W3-2
EMC protection
032181
ECE R65
+8°
-8°
These products have the following features:
Beacon KL Rotafix M *
12 V, amber 2RL 007 337-021
24 V, amber 2RL 007 337-031
12 V, blue 2RL 007 337-121
24 V, blue 2RL 007 337-131
Beacon KL Rotaflex FL *
12 V, amber 2RL 006 846-001
24 V, amber 2RL 006 846-011
12 V, blue 2RL 006 846-101
24 V, blue 2RL 006 846-111
Beacon KL Rotafix F*
12 V, amber 2RL 007 337-001
24 V, amber 2RL 007 337-011
12 V / 24 V, amber (twin-belt drive) 2RL 007 337-041
12 V, blue 2RL 007 337-101
24 V, blue 2RL 007 337-111
* Other colours available on request.
|
107
BEACONS
KL Rota Compact
Compact Beacon for tough applications
Especially impact-resistant
Low-noise belt drive
Polycarbonate dome is impact and shock-resistant
Different attachment versions for every application
Rota Compact FL:
Elastic, shock-absorbing base minimises the risk of damage;
the light is always returned to the optimal position
At the same time, the elastic base serves as a vibration
damper
Approved in accordance with ECE R65
The RotaLED Compact is the LED successor
Beacon KL Rota Compact F *
12 V, amber 2RL 009 506-201
24 V, amber 2RL 009 506-211
Beacon KL Rota Compact R *
12 V, amber 2RL 009 506-101
24 V, amber 2RL 009 506-111
Technical data
Rated voltage (U
N
) 12 V 24 V
Operating voltage (U
B
) 10,8 13,8 V 21,6 27,6 V
Engine speed 180 min
-1
Power consumption of bulb 55 W 70 W
Total current consumption 5 A 3 A
Operating temperature range - 40°C to + 60°C
Dome Polycarbonate
Operating position Upright
Protection level IP 5K4K, IP 5K9K
EMC interference immunity
VDE 0879 Part 3
Class 3
Type approval
Homologation, yellow
002076 (ECE R65)
EMC protection
034277
Beacon KL Rota Compact M *
12 V, amber 2RL 009 506-301
24 V, amber 2RL 009 506-311
ECE R65
+8°
-8°
These products have the following features:
Beacon KL Rota Compact FL *
12 V, amber 2RL 009 506-001
24 V, amber 2RL 009 506-011
* Other colours available on request.
108
|
ACCESSORIES
Extension tubes for beacons
VPE
Extension tube to weld on, straight, 100 mm long, with rubber stopper and socket, in
accordance with DIN 14620
1-pin
8HG 002 365-001
2-pole
8HG 006 294-101
1
Extension tube with base for screwing on, overall height 126 mm, with rubber stopper
and socket, in accordance with DIN 14620
1-pin
8HG 006 294-011
2-pole
possible on request
1
Angled extension tube, with base for screwing onto the side, clearance 90 mm, height
100 mm including rubber stopper, socket, 2 x hexagon screws M8 x 35, 2 x hexagon
nuts M8, 2 x spring washers in accordance with DIN 14620
1-pin
8HG 006 294-021
2-pole
possible on request
1
Angled extension tube, with base for screwing onto the side, clearance 50 mm, height
100 mm including rubber stopper, socket, 2 x hexagon screws M8 x 35, 2 x hexagon
nuts M8, 2 x spring washers in accordance with DIN 14620
1-pin
8HG 006 294-111
2-pole
possible on request
1
Rotatable extension tube, height ca. 105 mm including rubber stopper, socket ,
2 x hexagon screws M8 x 35, 2 x hexagon nuts M8, 2 x spring washers
compliant with DIN 14620
1-pin
8HG 006 294-031
2-pole
8HG 006 294-141
1
Extension tube with screw attachment, height ca. 100 mm,
with rubber stopper and socket in accordance with DIN 14620
1-pin
8HG 006 294-051
2-pole
8HG 006 294-091
1
Extension tube with 2 screw holes for mounting to the rear of the cab, with telescopic
holder, overall height ca. 1,000 mm, option of displacement up to 700 mm, with rubber
stopper and socket in accordance with DIN 14620
1-pin
8HG 006 294-041
2-pole
possible on request
1
Socket pipe to weld on, straight, height 100 mm
Compatible with 8HG 002 365-001 / -8HG 006 294-101
8HG 096 531-007 2
Socket pipe, straight, black with M8 thread, approx. 220 mm long
Compatible with 8HG 990 368-001 / -007
8HG 331 470-007 2
Socket pipe, straight with base, to screw on, total height 126 mm
Compatible with 8HG 006 294-011 / -121
8HG 096 531-107 2
Angled extension tube, with base for screwing onto the side, clearance 90 mm
Compatible with 8HG 006 294-021 and -221
8HG 096 531-117 2
Angled extension tube, with base to screw on side, clearance 50 mm
Compatible with 8HG 006 294-111 and -211
8HG 096 531-127 2
Rotatable socket pipe, height approx. 105 mm
Compatible with 8HG 06 294-031 / -141
8HG 096 531-137 2
|
109
ACCESSORIES
Sockets and monitoring equipment for beacons
VPE
2-pole socket with cap,
with 2 blade couplings 6.3 mm
9JB 004 777-001*
9JB 004 777-002*
5
1
2-pole round socket with ground contact,
with 2 blade couplings 6.3 mm
8JB 862 757-001*
8JB 862 757-007*
1
24
2-pole 6-edge SW20 socket with ground contact,
with 2 blade couplings 6.3 mm
8JB 862 757-021*
8JB 862 757-027*
1
24
2-pin socket with cap, with 300 mm cable 2.5 mm² and
2 male spade connectors 6.3 mm
8JB 001 946-101* 1
2-pin aluminum alloy socket with cap and
1 screw connection ground on housing
8JB 001 946-021* 10
2-pole socket with cap and 2 blade couplings 6.3 mm 8JB 004 123-031* 1
1-pin round socket with fillister head screw M4 x 8 8JB 850 434-011* 10
1-pin socket with cap 8JB 001 946-011* 10
12 V, test equipment to monitor the function of rotating beacons and strobe-type
beacons, indicates the failure of a beacon.
5KG 011 630-101 1
24 V, test equipment to monitor the function of rotating beacons and strobe-type
beacons, indicates the failure of a beacon.
5KG 011 630-111 1
Rubber stopper /cap according to DIN 14620
9GH 096 532-001
9GH 096 532-007
10
200
* Sockets comply with DIN ISO 4165; installation opening: ø 18.5 mm, control panel thickness max. 7 mm
110
|
Bracket for work lights
Pipe socket fixing bracket
For combination with socket tubes 8HG 002 365-001. Suitable for mounting with 42 mm bracket width. Electrical contacting within the pipe
socket via socket according to DIN 7 2 591.
With AMP connector or grommet
Model series:
Halogen: Ultra Beam, Mega Beam, Oval 100 and Double Beam
Xenon: AS 200, Oval 100, Ultra Beam
8HG 990 320-001
With DEUTSCH or grommet connector
Model series:
LED: Ultra Beam, Oval 100, Power Beam, and Module 90
Halogen: Ultra Beam
8HG 990 320-011
Mirror bracket attachment
Rotatable universal holder for mounting on tubes/pipes (diameter: 15-25 mm). For replacement on worklights with 36 mm or 42 mm
bracket width.
36 mm bracket width
Model series: Oval 90, Module 70, PowerXen and Flat Beam 500
8HG 990 263-111
42 mm bracket width
Model series:
Ultra Beam, Mega Beam, Oval 100, Double Beam, AS 200, Power Beam, Module 90, Q90 LED and AP 1200 LED
8HG 990 263-131
Magnetic mounting bracket
For worklights with U-bracket. Contains 2 magnets and fastening materials.
Model series: All work lights with standard bracket and four-point mounting
8HG 004 806-001
Four-point mounting
Made of yellow chromed steel
Model series: all worklights with standard bracket
9XD 990 298-001
Four-point mounting
Made of stainless steel with oblong holes
Model series: all worklights with standard bracket
9XD 130 261-001
50
42
35
50
4
2
ø 10,5
Angle bracket
Angle attachment for worklights with 42 mm bracket width.
Model series: Ultra Beam, Mega Beam, Oval 100, Double Beam, AS 200, Power Beam, Module 90, Q90 LED and AP 1200 LED
9XD 990 298-031
40
40
42
ø 10,5
32
Plastic bracket
Glass fibre-reinforced standard bracket for worklights.
Model series: Ultra Beam, Mega Beam, Oval 100, Double Beam, AS 200, Power Beam, Module 90, Q90 LED and AP 1200 LED
42 mm bracket width 8HG 332 912-002
42
ø 10,5
45
15
ø
1
0
,
5
4
5
1
5
Standard bracket
With extra space to the rear.
Model series: Ultra Beam, Mega Beam, Oval 100, Double Beam, AS 200, Power Beam, Module 90, Q90 LED and AP 1200 LED
42 mm bracket width 8HG 992 377-042
36
11
28
55
Oblong hole bracket
Special bracket with oblong hole for mounting.
Model series: Oval 90, Module 70, PowerXen and Flat Beam 500
36 mm bracket width 8HG 331 414-372
ø 8,5
30
36
Forked bracket
Special bracket for flat mounting
Model series: Oval 90, Module 70, PowerXen and Flat Beam 500
36 mm bracket width 8HG 994 412-372
42
ø 10,5
20
28
4
2
2
0
2
8
Standard bracket with eye
Standard bracket for attachments with little space to the rear.
Model series: Ultra Beam, Mega Beam, Oval 100, Double Beam, AS 200, Power Beam, Module 90, Q90 LED and AP 1200 LED
42 mm bracket width 8HG 994 974-002
ACCESSORIES
|
111
ACCESSORIES
Connector
The extensive range of accessories for plug connections from HELLA offers solutions for almost any usage
scenario. Undesired failures are often caused not by the products but by defective cabling or wiring. The
HELLA SUPERSEAL product range helps to achieve a water-tight and dust-resistant connection of the
cable heads, thereby offering ideal work conditions whatever the weather.
GERMAN plug set, 2-pin 8JA 201 022-801
GERMAN plug set, 6-pin 8JA 201 022-831
AMP connector set (consists of AMP connector and flush-mount
grommet)
8JD 990 295-037
HB3 connector (10x) 8JA 990 295-217
H9 connector (20x) 8JD 158 175-807
SUPERSEAL, case containing an assortment of various
SUPERSEAL connectors, male/female contacts, individual cable
seals and sealing plugs (780 parts).
8JA 009 256-801
Cables
HELLA supplies various adapter cables as accessories for easy installation
of headlights.
2,000 mm cable with AMP connector and bare cable heads 8KB 990 299-001
2,000 mm cable with DEUTSCH connector and bare cable heads 8KB 990 299-011
2,000 mm cable with H9 connector, bare cable heads and rubber
cap
8KB 990 299-311
2,000 mm cable with HB3 connector and bare cable heads 8KB 990 299-331
200 mm adapter cable from DEUTSCH to AMP connector 8KB 990 299-361
230-volt power supply (suitable for work lights up to max. 45 W) 8EN 332 584-001
Bulbs
HELLA’s bulb assortment offers a range of bulb types specially developed for different purposes, e.g.
Light Power with extremely powerful light output or Lifetime with a very long design life.
Even more can be found at www.hella.com/bulbs
H3 12 V / 55 W 8GH 002 090-133
H3 24 V / 70 W 8GH 002 090-251
HB3 LL 12 V / 60 W 8GH 005 635-181
H9 12 V / 65 W 8GH 008 357-001
D1S xenon bulb 8GS 009 028-001
112
|
ACCESSORIES
A diverse range of accessories
Away from the roads, the demands made on man and machinery are highly exacting. HELLA offer branded top quality accessories
and a huge selection of diverse spare parts and add-ons – for any situation.
For more information:
www.hella.com/horns
For more information:
www.hella.com/switch
Rocker switches
Many rocker switches are specially designed for use in cars, commercial
vehicles, agriculture and construction machinery and special vehicles. There are
more than 500 different switch symbols available for all switch series.
The new waterproof 3100 series for electrical systems is the latest addition to
the HELLA rocker switch series. It meets the requirements of protection class
IP 68. The lasered symbols are lit by integrated LEDs.
Horns and backup alarms
Horns and trumpet horns also have a
long tradition at HELLA. The company
has been developing and producing
acoustic signal units for almost 100
years. The product range includes signal
horns, super-tone horns, electronic
dual-tone trumpet horns and
supercharger and air trumpet horns.
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ACCESSORIES
Further information:
www.hella.com/wiperblades
In the course of their lives, the small technical wonders wipe several thousand litres of water off the windshield and have to contend
with snow, ice, insects and much more. A good reason to choose quality wiper blades from HELLA.
Wiper blades
Ignition and starter switches
Nothing works without it. The ignition switch is chiefly
responsible for reliably starting the engine. Reliability and
durability are its key properties.
Battery isolator switch
Offer effective security from theft and fire in the event of
accidents in the agricultural machinery industry. They are
resistant to dust and waterproof according to IP 69.
Switching is also partially possible under a load of 250 A.
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HELLA AFTERMARKET
HELLA work lights
in blister packaging
In addition to original equipment, HELLA is also a major player in the aftermarket and
spare parts sectors.
Upgrade your showroom with high-quality work lights from HELLA. Stylish blister
packaging allows you to give your customers a great first impression of the products,
the design and the technical details.
The following products are also available in blister packaging:
Ultra Beam LED Gen. I
Module 70 LED Gen. III
Mega Beam LED Gen. III
Power Beam 1500
Oval 90 LED Gen. I
Oval 100 LED Gen. I
Module 70 LED Gen. III
1G0 996 276 -453
Page 59
Ultra Beam LED Gen. I
1GA 995 506-002
Page 51
Mega Beam LED Gen. III
1GM 996 136-312
Page 61
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HELLA AFTERMARKET
Oval 90 LED Gen. I
1GB 996 386-002
Page 63
Power Beam 1500
1GA 996 288-012
Page 54
Oval 100 LED Gen. I
1GA 996 661-002
Page 65
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HELLA INNOVATIONS
Born to Work in the Toughest Conditions
Thanks to state-of-the-art technologies developed using our OE know-how, HELLA work lights are able to withstand the most
difficult of environmental conditions. And it is the sophisticated thermal management within the work light in particular that makes
for a very long service life. After all, only when the heat can be optimally dissipated from the high-power LED work lights can high-
power illumination performance take place unhindered. Go for the best quality and rev up your working efficiency. This is where you
can find out more about the latest work light innovations from HELLA.
CoroSafe
New process to combat corrosion
HELLA is setting standards in work light durability and
toughness with its new CoroSafe coating. Two additional layers
of surface coating on the work lights greatly improve their
durability. The sophisticated combination of different coating
methods ensures a high level of corrosion resistance and
improved protection against damage to the work lights. This
means that the housing is well protected and ideal for use in
harsh environments with large amounts of salt and water.
CoroSafe is used primarily in HELLA LED work lights and LED
reversing lights.
All HELLA work lights that have a CoroSafe coating are
instantly recognisable thanks to their grey housing. This makes
it easy to distinguish them from other HELLA work lights.
THERMO PRO series
A HELLA innovation
The innovative plastic material of the THERMO PRO series
boasts similar thermal conductivity properties to aluminium.
This means that the LEDs can operate using the full power
supply, even in high ambient temperatures.
In addition to this, the THERMO PRO series impresses with its
considerably reduced weight and improved vibration
characteristics. Even in the toughest conditions, the omission of
vulnerable aluminium and the use of plastic housings ensure a
long service life and prevent corrosion.
Advantages:
Especially suitable when corrosion risk is high,
e.g. corrosion of work lights caused by salts
Optimal vibration behavior thanks to reduced weight
Plastic material is resistant to external factors such as dust,
dirt and water (IP 6K9K / IP 6K8 protection classes)
Special thermally conductive plastics ensure optimum heat dissipation from the
LEDs.
CoroSafe coating: for when the going gets really tough.
Video clip – CoroSafe and Thermo Pro
Scan the barcode and watch the video to learn more.
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In order to guarantee the same safety and comfort in mines as
experienced on the road, HELLA has developed a new optical
system for work lights.
The ZEROGLARE system ensures that drivers of oncoming
vehicles are not dazzled. Unlike conventional LED work lights,
the cut-off line is very sharp, and the light of the ZEROGLARE
work lights is directed specifically onto the area in front of the
vehicle.
HELLA's RokLUME 380 work light is now available with this
new ZEROGLARE technology. The 5,000 Kelvin colour
temperature is very similar to that of natural daylight, thus
ensuring safer working conditions. The housing is made of
corrosion-resistant aluminium protected by a special NanoSafe
coating, which safeguards the work light optimally against
external influences. It also boasts the advantage of easy
cleaning. Product details can be found on page 49.
Find out more about the new ZEROGLARE technology by
visiting www.hellazeroglare.com
HELLA INNOVATIONS
Optimum Working Conditions in Total Darkness
The right light is always important – especially when working at night. The more light and lumens, the better – at least that's what
many people believe. But at HELLA, we disagree. Too much light is usually the wrong approach. The high colour temperature of the
LED work lights (~ 6,500°Kelvin) means that too much light often causes a glare effect. The engineers at HELLA have tackled this
problem and come up with two solutions to it.
ZEROGLARE Coloured cover lenses
Coloured cover lenses are used in cases where white LED light
might dazzle drivers.
Coloured cover lenses:
Generate a comfortable colour temperature and reduce the
prevalence of fatigue.
Create safe working conditions under a variety of
environmental influences.
Improve contrast perception.
1. Blue lens:
70 LED module (Part No.: 1G0 996 276-701)
Particularly well suited to use on sprayers.
The focused light beams penetrate the spray mist and all
nozzles are evenly illuminated.
2. Orange lens:
Power Beam 1500 (Part No.: 1GA 996 288-041)
Particularly well suited to snow ploughs.
The orange light optimises visibility conditions, particularly in
the presence of fog and on surfaces with different textures.
Video clip – ZEROGLARE
Scan the barcode and watch the video to learn more
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FAQS
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Simple answers to technical questions...
How can you compare the illumination of different lights?
In the course of the LED revolution, the term “lumen” for the unit of strength of a worklight was strained to the extent that a kind of
“battle of the lumens” took place. In order to come out on top, a number of manufacturers started quoting only calculated light
values. These values are often far off reality and result in disappointment when switching on the headlight. The best situation is a
direct comparison of the headlights at night – this makes the purchasing decision much easier.
Why are different inclination angles specified?
The reflector is designed to provide optimum light output that is as uniform as possible at the specified inclination angle.
Why is the tilt angle of the worklight so decisive?
The tilt angle is measured at the mounting point of the worklight, below the horizontal. The larger the tilt angle, the more intense
the light is in the core area. A small tilt angle generates a large light beam in the distance. Several worklights (even different
worklights) can be combined to achieve custom illumination of the surroundings.
What do watt, Kelvin, lumen and lux mean?
Watt (W): unit of measure for the power requirement of a
headlight
Kelvin (K): unit of colour temperature; the higher the value,the
“whiter”/more similar to daylight the light is.
IMPORTANT: anything above 7,000 Kelvin is too glaring for
the human eye and causes dazzle
Lumen (lm): The amount of light emitted by the light source,
but in all directions.
IMPORTANT: difference between measured and theoretical
lumen. HELLA states only actual measured light values.
Lux (lx): this value is important for the illumination of the
work area. The aim is to illuminate the ground as strongly as
possible. Computer-generated reflector surfaces which focus
the light and thus produce homogenous illumination are
used here.
Isolux diagrams are used to compare illumination. The intensity
of illumination is measured with an incident light meter to
determine if a work area is sufficiently lit up.
FAQS
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Are there any legal regulations which apply to worklights?
There are no specific regulations for type approval, as
worklights can only be used while driving off public roads.
Who is allowed to install worklights on their vehicles?
Worklights can be installed on any vehicle.
Can I use worklights in road traffic as well?
Yes, if the vehicle is stationary (e.g. loading and unloading).
Exception: vehicles used for building, maintaining, street
cleaning or refuse collection, if the trip is part of the working
process. Worklights may then only be switched on if they do not
dazzle other road-users.
Can other headlights be used as worklights?
For vehicle lighting, special headlight types were developed
depending on their area of application: low beam, spotlights, fog
lights and worklights. Only worklights can provide sufficient
illumination to illuminate the field of work. A good worklight is
characterised by even illumination, as large a surface as
possible and a gentle transition in the edge area. (see fig. 1)
Can I switch on worklights in public traffic when it is foggy?
No. Worklights must not be used while driving on public roads.
Fog light Working lightLow beam
Fig. 1
High beam
When can I use a worklight as a reversing spotlight?
When an approved reversing spotlight is involved – only with
the ECE-R23 approval mark. HELLA also offers a reversing
spotlight variant from several ranges: Ultra Beam, Power Beam
1000 (LED), Module 70 LED.
Does the light yield of headlights double with two bulbs?
The more light sources are used, the more luminous efficiency
in the work area. The light output, however, depends on the light
source and the reflector lens system. Two bulbs therefore
signify a plus in light performance.
What is the difference between the two different types of
illumination?
1) Close-range illumination: intensive light for the area near the
vehicle, range approx. 20 m to 40 m, wide diffusion.
2) Long-range illumination: rather narrow diffusion (approx.
12-15° to the left and right), range between > 40 m - 150 m
(depending on installation height and tilt angle).
Can I combine worklights which use different technologies?
Yes, there is nothing to stop you attaching xenon or LED
worklights to a vehicle with Halogen lighting. Many end users
retrofit their vehicle step by step, so as to split the capital outlay
over several stages.
FAQS
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121
Low installation position
Fig. 2
High installation position
Fig. 3
Why is the installation height of a worklight important?
The light appearance changes depending on the different
installation heights. A uniform installation of 2.5 m was taken
for the light diagrams in the catalogue. (Figs. 2 and 3)
When are upright and suspended versions of a worklight
available?
If the light distribution is not symmetrical, there are different
varieties for suspended installation. Please refer to the HELLA
product text or to the installation instructions to check whether
a headlight is suitable for suspended installation.
How long is the service life of a HELLA LED worklight?
The service life of the entire worklight system is dependent on
environmental influences such as vibration, exposure to salt,
temperature, etc. The service life of the LED itself is usually
very long, but decreases under the influence of temperature.
The light unit of HELLA’s high-power LED worklights is
designed in such a way that 70% of the original light power is
still available after 60,000 hours. (In the case of “Mid-Power
LED Worklights”, for example the Flat Beam LED, this value is
reached after 10,000 hours).
Do I need an additional relay to install a LED worklight?
Protection is required particularly for LED devices with higher
power. More detailed information is listed in the installation
instructions for the respective HELLA LED worklight.
Can I activate worklights at the same time as other
headlights (e.g. high beam and worklights)?
No. It must be possible to switch on worklights independently of
all other headlights and lights.
Do I need an additional relay to install a xenon worklight?
Yes, because the current required to ignite the burner briefly
reaches 20 A (at 12 V) or 10 A (at 24 V), so a fuse is required
(15 A for 12 V systems, 7.5 A for 24 V systems).
What cable diameter is required for a xenon worklight?
Please observe that cables with sufficient cross-section are
used. The recommendation is to used a 2.5 mm² cable with a
max. length of 5 m.
What types of connectors are there?
HELLA offers different connector systems for electrical contact.
Either the connector is integrated into the casing or mounted on
to a cable (AMP/German), or it depends on the bulb (e.g. H9/
HB3). The DEUTSCH connectors and mating connectors used
most in the automotive industry for H9/HB3 bulbs are not
widely available on the aftermarket. HELLA offers adapter
cables for this purpose to enable simple electrical contact.
Why are there LED worklights with coloured lenses?
There are areas of application in which white LED light can
dazzle the driver. That’s why HELLA has developed special
versions with coloured worklights. The coloured cover lens
produces a more pleasant colour temperature and thereby
reduces dazzle.
Blue: snow ploughs, sprayers, fog, …
Orange: mining and construction
FAQS
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Can I clean the HELLA worklight with a high-pressure
cleaner?
This information can be inferred from the IP protection class in
the product information. All headlights with a protection class of
IP 5K9K or IP 6K9K cannot be damaged by water from a high-
pressure/steam jet cleaner directed against the housing at a
water pressure of approx. 80 to 100 bar.
What does ‘heavy-duty’ mean?
Heavy-duty indicates that the product can withstand extreme
stress. Heavy-duty worklights go beyond the already very high
standard and are equipped with additionally reinforced brackets
or vibration dampers that withstand even tougher conditions.
How are HELLA LED worklights shake-proof?
LEDs are semiconductor components, which means they do not
have a fragile filament. That is why they are absolutely shock
and vibration resistant, which guarantees optimal lighting even
under extreme conditions.
What does electromagnetic compatibility (EMC) mean?
LED and xenon headlights can emit radiated interference and
thus adversely affect the on-board electronic system. HELLA is
deeply committed to developing premium, interference-free
headlights. That’s why, alongside the statutory ECE-R 10 and
C-TICK test, other tests are performed according to the CISPR25
standard. The requirements tested there are far higher and
ensure that radio and GPS signal reception are not affected.
HELLA meets the highest automotive standards in the main
frequency ranges. (CISPR25 class 5)
Hazardous goods ordinance
GGVSEB (previously GGVS) means the hazardous goods
ordinance for roads, railways and inland waterways. This
ordinance implements the European Parliament and Council
Directive 2008 / 68 / EC of September 24, 2008 on the inland
transport of hazardous goods. Worklights with this mark are
approved for installation on conveyances that must comply with
the provisions of GGVSEB / ADR.
HELLA LED work lights with ADR / GGVSEB approval:
Ultra Beam LED Gen. II (1GA 995 606-xx)
Ultra Beam LED Gen. I (1GA 995 506-xx)
Power Beam 3000 (1GA 996 192-061)
Power Beam 1800 compact (1GA 996 488-xx)
Power Beam 1500 (1GA 996 288-xx)
Power Beam 1000 compact (1GA 996 188-xx)
Modul 90 LED (1G0 996 263-031/-051)
Oval 90 LED (1GB 996 386-xx )
Oval 100 LED (1GA 996 661-xx )
Q90 compact LED (1GA 996 284-031/-081/-091)
Modul 50 LED (1G0 995 050-xx)
FAQS
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123
Degrees of protection against solid foreign objects (dust) Degrees of protection against water
First digit Brief Description Definition Second digit Brief Description Definition
0 Not protected No requirements 0 Not protected No requirements
1
Protected against solid
foreign objects > 50 mm
The object probe, a sphere 50 mm
in diameter, must not be able to
penetrate completely
1
Protected against drops
of water
Vertically falling drops shall have
no harmful effect
2
Protected against solid
foreign objects with
diameter > 12.5 mm
The object probe, 12.5 mm in
diameter, must not penetrate at all
2
Protected against drops
of water when the
housing is tilted by up
to 15°
Vertically falling drops must have
no harmful effect if the enclosure
is tilted to an angle of up to 15° to
both sides from its normal position
3
Protected against solid
foreign objects with
diameter > 2.5 mm
The object probe, 2.5 mm in
diameter, must not penetrate at all
3
Protected against spray
water
Water that falls as a spray at an
angle of up to 60° on both sides
of the perpendicular shall have no
harmful effect
4
Protected against solid
foreign objects with
diameter > 1.0 mm
The object probe, 1.0 mm in
diameter, must not penetrate at all
4
Protected against spray
water
Water that is sprayed from one
direction against the housing shall
have no harmful effect
4K
Protected against
splashwater at increased
pressure
Water that is sprayed from every
direction at increased pressure
against the housing must not have
any damaging effect
5K Dust protected
The penetration of dust is not
prevented completely, but dust
must not penetrate to such
an extent that the satisfactory
operation of the device or its safety
are affected
5
Protected against
sprayed water
Water projected in jets against the
housing from any direction shall
have no harmful effect
6K Dustproof No ingress of dust 6
Protected against
powerful water jets
Water that is sprayed from every
direction against the housing at
considerable pressure must not
have any damaging effect
6K
Protected against
powerful sprayed water
with increased pressure
Water projected in powerful jets
at increased pressure against the
housing from any direction shall
have no harmful effect
7
Protected against the
effects of temporary
immersion in water
Ingress of water in harmful quantity
shall not be possible when the
housing is temporarily immersed in
water under defined conditions of
pressure and time
8
Continuous immersion
in water
Ingress of water in harmful quantity
shall not be possible when the
housing is continuously immersed
under water under defined
conditions
9
Protected against the
effects of continuous
immersion in water
Water must not seep in to the
extent that it causes damage if the
housing is permanently immersed
under water under pressure and
time conditions
9K
Protected against water
during high pressure/
steam jet cleaning
Water projected in jets at increased
pressure against the housing from
any direction shall have no harmful
effect
First digit:
Protection against the ingress of solid foreign
objects
Second index:
Protected against liquid
Code letters IP 6K5
PROTECTION CLASSES
Which IP protection classes are there?
And what do they mean?
IP stands for International Protection. The standard exists to
specify the precise protection of electrical devices from ingress
of solid or liquid foreign objects, e.g. dust or water, on a
standardised basis. The exact degree of protection is calculated
using a series of standardised tests.
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Quality comes first at HELLA
HELLA has set itself the ambitious standard of guaranteeing consistently high product quality in every respect.
This is achieved by defining quality criteria and checking every detail using carefully-selected methods throughout the entire
manufacturing process. Production quality is ensured by parallel quality monitoring and testing. Quality products from HELLA are
subject to different test procedures in accordance with HELLA Norm 67101. These test procedures are conducted by the certified
HELLA test laboratory in Lippstadt.
First-class quality by conviction
HELLA guarantees the perfect, long-term functioning of its products and stands for satisfied customers in the spare parts,
accessories and light sources areas.
HELLA products are subject to the following tests:
Splash water test
In universal splash water cabins, HELLA products are tested under realistic
environmental conditions. The booths are equipped with devices for rain, splash water,
water jets and water mist. Here, the test products are tested for tightness by
undergoing the intermittent and splash water test at a pressure of up to 5 bar, and the
sprayed water test at a pressure of up to 10 bar. (IP XK4K)
Pressure washer test
In one test system, the products are exposed to a water pressure of up to 120 bar and
a water temperature of 85°C. This test simulates cleaning in a carwash or with a
pressure cleaner (IP 6K9K).
Dust test
The purpose of the dust-protection test is to test to what extent a worklight is
protected from the penetration of foreign solid bodies, including dust. For this, the
device is exposed to an air/dust mixture for a period of 5 hours. This is the only way
that HELLA can ensure that dust will not penetrate the product and can guarantee the
long design life of the product.
HELLA QUALITY
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125
More information on HELLA quality criteria
can be found at: www.hella.com/agriculture
Vibration test
HELLA worklights survive the harshest conditions every day. This test simulates the
behavior of the products over a “poor stretch of road” and shows, for example,
reactions to potholes, gravel tracks, gravel, stones, fields and dirt roads. The wideband
random vibration test is used to test the mechanical endurance strength in the vertical
and horizontal axes. Here, the frequency range extends from 10 to 1000 Hertz.
Alongside the vibration test, the products are subjected to a temperature overload of
-40°C to +80°C. Among others, this checks the ageing process of the plastic. All
products are tested for function for up to 24 hours. Furthermore, a mechanical shock
test is conducted during this procedure. This simulates the behavior in the event of
jolts (products in packaging during shipping) with an acceleration of between 300 and
500 m per second.
Salt spray test
The tough environmental conditions of life on the road are simulated in the salt spray
test. A salt spray swirls around the worklights for up to 720 hours to test their
corrosion resistance. Where others rapidly give up, HELLA impresses with quality and
excellent robustness. High salt spray resistance is particularly important for reversing
spotlights. The low attachment height on the rear of the vehicle means that the lights
are exposed to the toughest conditions (e.g. water, salt, stone chippings, ...).
Immersion and pressure tightness test
Depending on requirements, this test is carried out for all lighting technology products.
An immersion pipe can be submerged to a depth of 1 m in water. Another test system
can reach a depth of 6 m. Also, an overpressure test up to 1.6 bar is conducted in an
immersion pool. All tests are carried out in accordance with HELLA Norm 67101 and
statutory requirements (IP 67).
Heat, moisture and cold test
In temperature cycle tests, HELLA products are exposed to temperature fluctuations
from -40°C to +100°C in climatic chambers which have a volume of 600 to 1,000 litres.
In addition, condensation and defogging tests are carried out up to max. 95% air
humidity and up to 80°C. In the “shock chamber”, the temperatures change within
seconds (intervals of max. 6 seconds) between -40°C and +100°C. These tests signify
the utmost stress for any material, both for lighting as well as for the individual
electronics components. The heat and cold tests last up to 48 hours.
HELLA QUALITY
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Thermal management
The thermal management of HELLA worklights is thoroughly calculated:
The heat of the LEDs is evenly distributed and deflected via the housing.
If there is a risk of overheating, individual LEDs are automatically dimmed.
Without thermal management, LEDs can very quickly overheat. This makes their
service life drop dramatically. Hot spots can deform the entire electronics board,
soldering connections can break, causing the complete light to fail.
Electromagnetic compatibility (EMC)
The LED arrangement in HELLA’s worklights and the construction of the reflector ensure
that no interference occurs from magnetic fields.
LED lights that are not correctly shielded, produce strong electro-magnetic fields which
interfere with the electronic system, radio and GPS.
Reverse polarity
HELLA worklights are protected against reverse polarity. If they are
wrongly connected, they will not be damaged.
If a wrongly connected light is not protected against reverse
polarity, the electronics will be completed destroyed when it is
switched on.
Surface coating
High quality coatings protect the aluminum components of
HELLA worklights from salt and chemicals and therefore
from corrosion.
Corrosion can ruin the seal on lights. In the worst case, water
can penetrate and destroy the electronics.
HELLA quality: a comparison
HELLA quality advantages
Where others save
Attempting to save in the wrong place, costs more
in the end, as inferior lights provide less power and
often fail.
Electro-static discharge (ESD)
Before HELLA employees are allowed to enter the LED production, they have to be statically discharged to ensure
that no components can be damaged by charging.
Static discharge caused by damaged electronic components can make entire lights unusable. There is a threat of
expensive downtime.
Where others are cutting back, HELLA is investing in top quality. Find out in detail why
supposedly cheap products from discount suppliers can turn out to be very expensive.
HELLA QUALITY
Thermal management
The thermal management of HELLA worklights is thoroughly calculated:
The heat of the LEDs is evenly distributed and deflected via the housing.
If there is a risk of overheating, individual LEDs are automatically dimmed.
Without thermal management, LEDs can very quickly overheat. This makes their
service life drop dramatically. Hot spots can deform the entire electronics board,
soldering connections can break, causing the complete light to fail.
Electromagnetic compatibility (EMC)
The LED arrangement in HELLA’s worklights and the construction of the reflector ensure
that no interference occurs from magnetic fields.
LED lights that are not correctly shielded, produce strong electro-magnetic fields which
interfere with the electronic system, radio and GPS.
Reverse polarity
Surface coating
High quality coatings protect the aluminum components of
HELLA worklights from salt and chemicals and therefore
from corrosion.
Corrosion can ruin the seal on lights. In the worst case, water
can penetrate and destroy the electronics.
Electro-static discharge (ESD)
Before HELLA employees are allowed to enter the LED production, they have to be statically discharged to ensure
that no components can be damaged by charging.
Static discharge caused by damaged electronic components can make entire lights unusable. There is a threat of
expensive downtime.
Where others are cutting back, HELLA is investing in top quality. Find out in detail why
supposedly cheap products from discount suppliers can turn out to be very expensive.
|
127
Quality of the LEDs
Only LEDs that have undergone strict tests are used in HELLA
worklights. The selection guarantees the extremely long design
life of the LEDs of up to 60,000 hours.
Resorting to untested, cheap LEDs brings the risk of a shortened
service life and malfunction. Then LED technology cannot be used
to its full advantage.
Adhesion
The worklights at HELLA are hermetically sealed
by high-accuracy glue-dispensing robots. This
guarantees that the lens is glued at an optimal angle
for the optimum light yield which has been precisely
calculated.
Inferior lights are often glued manually. An irregular
adhesive bed can lead to the lens angle, and thus the
light yield, not being ideal. If the lens is no longer
tight or becomes detached, water can penetrate and
make the light unusable.
Lens material
The lens in HELLA worklights, which is 100% suitable
for daily use, consists of a high quality, impact and
scratch-proof plastic. The light emitted remains
homogeneous, even after colliding with a branch or
anything similar.
Lenses made of inferior plastic can break and scratch
easily. Each scratch leads to undesired light refraction –
the more there is, the more irregular the illumination.
Light distribution via the reflector system
The reflectors of HELLA worklights are calculated in such a way to
ensure that the working area is evenly illuminated and the light
optimally used.
Worklights with an unsuitable light control system illuminate the
working area unevenly and waste a large part of the light. Brighter
spots distract your eyes, making others details difficult to see.
HELLA QUALITY
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ONLINE TOOLS AND APPS
Agriculture website
Informative, compact, interactive. Here you
will find all you need to know about the
products and technologies for agricultural
application.
www.hella.com/agriculture
ELIVER - the light comparison tool
This online tool enables you to compare
many HELLA worklights and beacons on
the basis of their illumination in a realistic
environment.
www.hella.com/eliver
More information on HELLA worklights, with videos, animations and
product details, can be found on the internet.
Interactively experience worklights with our app for smartphones and
tablets.
Find the right product with ease
www.hella.com/eliver
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Worklight configuration tool
Which worklight is the correct one for your
application? The HELLA online configurator
will provide you with suitable product
suggestions including all the relevant
information about the product.
www.hella.com/worklight-configurator
www.hella.com/worklight-configurator
HELLA GmbH & Co. KGaA
Rixbecker Straße 75
59552 Lippstadt, Germany
Tel.: +49 2941 38-0
Fax: +49 2941 38-7133
Internet: www.hella.com
© HELLA GmbH & Co. KGaA, Lippstadt
J01344/12.17
Subject to technical and price modifications.
www.hella.com/agriculture